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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

30 Amp Wire Size at 500 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 30 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.42%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 3.01V (2.51%)
Voltage at Load End117.1 VLoss: 2.9 V (87.1 W)
Power & Breaker (125%)3.6 kW40A Breaker Recommended

All AWG & kcmil Wire Gauges for 30 Amps at 500 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A94.08 V (78.4%)25.9 V155.18 V (129.32%)2822.3 WDrop/Amp High
12 AWG3.31 mm²20 A59.12 V (49.27%)60.9 V97.52 V (81.26%)1773.5 WDrop/Amp High
10 AWG5.26 mm²30 A37.2 V (31.0%)82.8 V61.37 V (51.14%)1116.1 WDrop/Amp High
8 AWG8.37 mm²50 A23.38 V (19.48%)96.6 V38.56 V (32.14%)701.4 WDrop/Amp High
6 AWG13.3 mm²65 A14.71 V (12.26%)105.3 V24.27 V (20.22%)441.4 WDrop/Amp High
4 AWG21.15 mm²85 A9.25 V (7.71%)110.7 V15.26 V (12.72%)277.6 WDrop/Amp High
3 AWG26.67 mm²100 A7.34 V (6.11%)112.7 V12.1 V (10.09%)220.1 WDrop/Amp High
2 AWG33.62 mm²115 A5.82 V (4.85%)114.2 V9.6 V (8.0%)174.6 W~ ≤5%
1 AWG42.41 mm²130 A4.61 V (3.85%)115.4 V7.61 V (6.34%)138.4 W~ ≤5%
1/0 AWG53.49 mm²150 A3.66 V (3.05%)116.3 V6.03 V (5.03%)109.7 W~ ≤5%
2/0 AWG67.43 mm²175 A2.9 V (2.42%)117.1 V4.79 V (3.99%)87.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.3 V (1.92%)117.7 V3.8 V (3.16%)69.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.83 V (1.52%)118.2 V3.01 V (2.51%)54.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.54 V (1.29%)118.5 V2.55 V (2.12%)46.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.29 V (1.07%)118.7 V2.12 V (1.77%)38.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.1 V (0.92%)118.9 V1.82 V (1.52%)33.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.97 V (0.8%)119.0 V1.59 V (1.33%)29.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.77 V (0.64%)119.2 V1.27 V (1.06%)23.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.64 V (0.54%)119.4 V1.06 V (0.88%)19.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.51 V (0.43%)119.5 V0.85 V (0.71%)15.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.39 V (0.32%)119.6 V0.64 V (0.53%)11.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 30 amps at 500 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 30A load over 500 feet one-way at 120V (1-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 2.9V (2.42%) and delivers 117.1V at the load.

What size aluminum wire is required for 30 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 3.01V (2.51%).

What breaker size is needed for a 30A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (30A × 1.25 = 37.5A), which corresponds to a standard 40A circuit breaker.