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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 300 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)10× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.73V (47.78%)
Voltage at Load End11.7 VLoss: 0.35 V (156.4 W)
Power & Breaker (125%)5.4 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 300 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A846.7 V (7055.83%)0.0 V1396.66 V (11638.82%)381014.7 WDrop/Amp High
12 AWG3.31 mm²20 A532.06 V (4433.87%)0.0 V877.66 V (7313.82%)239429.1 WDrop/Amp High
10 AWG5.26 mm²30 A334.82 V (2790.14%)0.0 V552.29 V (4602.42%)150667.4 WDrop/Amp High
8 AWG8.37 mm²50 A210.41 V (1753.42%)0.0 V347.08 V (2892.32%)94684.6 WDrop/Amp High
6 AWG13.3 mm²65 A132.42 V (1103.47%)0.0 V218.42 V (1820.21%)59587.3 WDrop/Amp High
4 AWG21.15 mm²85 A83.27 V (693.91%)0.0 V137.35 V (1144.62%)37470.9 WDrop/Amp High
3 AWG26.67 mm²100 A66.03 V (550.29%)0.0 V108.93 V (907.71%)29715.4 WDrop/Amp High
2 AWG33.62 mm²115 A52.38 V (436.53%)0.0 V86.41 V (720.07%)23572.6 WDrop/Amp High
1 AWG42.41 mm²130 A41.53 V (346.05%)0.0 V68.5 V (570.83%)18686.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A32.92 V (274.37%)0.0 V54.31 V (452.58%)14816.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.12 V (217.65%)0.0 V43.08 V (359.02%)11753.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.72 V (172.64%)0.0 V34.17 V (284.78%)9322.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.43 V (136.9%)0.0 V27.1 V (225.83%)7392.8 WDrop/Amp High
250 kcmil126.7 mm²255 A13.9 V (115.83%)0.0 V22.93 V (191.07%)6255.0 WDrop/Amp High
300 kcmil152.0 mm²285 A11.59 V (96.55%)0.4 V19.11 V (159.27%)5213.9 WDrop/Amp High
350 kcmil177.3 mm²310 A9.93 V (82.78%)2.1 V16.38 V (136.54%)4469.9 WDrop/Amp High
400 kcmil202.7 mm²335 A8.69 V (72.4%)3.3 V14.33 V (119.43%)3909.8 WDrop/Amp High
500 kcmil253.4 mm²380 A6.95 V (57.92%)5.0 V11.46 V (95.54%)3127.5 WDrop/Amp High
600 kcmil304.0 mm²420 A5.79 V (48.28%)6.2 V9.56 V (79.63%)2606.9 WDrop/Amp High
750 kcmil380.0 mm²475 A4.63 V (38.62%)7.4 V7.64 V (63.71%)2085.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.48 V (28.96%)8.5 V5.73 V (47.78%)1564.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 300 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 300 feet one-way at 12V (DC), you need 10× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.9%) and delivers 11.7V at the load.

What size aluminum wire is required for 450 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.73V (47.78%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.