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⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

800 Amp Cable Size at 100 Meters (24V DC (Off-Grid Solar / Industrial Control))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 800 A over 100 m (328.1 ft).

Copper Cable (≤3% Drop)12× 400 mm²Drop: 0.71V (2.97%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 14.12V (58.83%)
Voltage at Load23.3 VLine Loss: 570.7 W
Max Power & Breaker19.2 kW800A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 800A at 100m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A2282.67 V (9511.11%)0.0 V3765.33 V (15688.89%)1826133.3 WDrop High
2.5 mm²24 A18 A1369.6 V (5706.67%)0.0 V2259.2 V (9413.33%)1095680.0 WDrop High
4 mm²32 A25 A856.0 V (3566.67%)0.0 V1412.0 V (5883.33%)684800.0 WDrop High
6 mm²41 A32 A570.67 V (2377.78%)0.0 V941.33 V (3922.22%)456533.3 WDrop High
10 mm²57 A44 A342.4 V (1426.67%)0.0 V564.8 V (2353.33%)273920.0 WDrop High
16 mm²76 A59 A214.0 V (891.67%)0.0 V353.0 V (1470.83%)171200.0 WDrop High
25 mm²101 A78 A136.96 V (570.67%)0.0 V225.92 V (941.33%)109568.0 WDrop High
35 mm²125 A97 A97.83 V (407.62%)0.0 V161.37 V (672.38%)78262.9 WDrop High
50 mm²151 A118 A68.48 V (285.33%)0.0 V112.96 V (470.67%)54784.0 WDrop High
70 mm²192 A150 A48.91 V (203.81%)0.0 V80.69 V (336.19%)39131.4 WDrop High
95 mm²232 A181 A36.04 V (150.18%)0.0 V59.45 V (247.72%)28833.7 WDrop High
120 mm²269 A210 A28.53 V (118.89%)0.0 V47.07 V (196.11%)22826.7 WDrop High
150 mm²309 A241 A22.83 V (95.11%)1.2 V37.65 V (156.89%)18261.3 WDrop High
185 mm²353 A275 A18.51 V (77.12%)5.5 V30.53 V (127.21%)14806.5 WDrop High
240 mm²415 A324 A14.27 V (59.44%)9.7 V23.53 V (98.06%)11413.3 WDrop High
300 mm²477 A372 A11.41 V (47.56%)12.6 V18.83 V (78.44%)9130.7 WDrop High
400 mm²570 A445 A8.56 V (35.67%)15.4 V14.12 V (58.83%)6848.0 WDrop High

FAQ — 800 Amp Cable Size at 100 Meters (24V DC (Off-Grid Solar / Industrial Control))

What mm² cable size is required for 800A at 100 meters (24V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 12× 400 mm² copper cable for 800A over 100m at 24V (voltage drop: 0.71V or 2.97%).

What is the power capacity of 800A at 24V?

At unity power factor, 800A at 24V supports 19.2 kW with a standard 800A circuit breaker.