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⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

800 Amp Cable Size at 120 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 800 A over 120 m (393.7 ft).

Copper Cable (≤3% Drop)8× 400 mm²Drop: 1.28V (2.67%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 16.94V (35.3%)
Voltage at Load46.7 VLine Loss: 1027.2 W
Max Power & Breaker38.4 kW800A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 800A at 120m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A2739.2 V (5706.67%)0.0 V4518.4 V (9413.33%)2191360.0 WDrop High
2.5 mm²24 A18 A1643.52 V (3424.0%)0.0 V2711.04 V (5648.0%)1314816.0 WDrop High
4 mm²32 A25 A1027.2 V (2140.0%)0.0 V1694.4 V (3530.0%)821760.0 WDrop High
6 mm²41 A32 A684.8 V (1426.67%)0.0 V1129.6 V (2353.33%)547840.0 WDrop High
10 mm²57 A44 A410.88 V (856.0%)0.0 V677.76 V (1412.0%)328704.0 WDrop High
16 mm²76 A59 A256.8 V (535.0%)0.0 V423.6 V (882.5%)205440.0 WDrop High
25 mm²101 A78 A164.35 V (342.4%)0.0 V271.1 V (564.8%)131481.6 WDrop High
35 mm²125 A97 A117.39 V (244.57%)0.0 V193.65 V (403.43%)93915.4 WDrop High
50 mm²151 A118 A82.18 V (171.2%)0.0 V135.55 V (282.4%)65740.8 WDrop High
70 mm²192 A150 A58.7 V (122.29%)0.0 V96.82 V (201.71%)46957.7 WDrop High
95 mm²232 A181 A43.25 V (90.11%)4.7 V71.34 V (148.63%)34600.4 WDrop High
120 mm²269 A210 A34.24 V (71.33%)13.8 V56.48 V (117.67%)27392.0 WDrop High
150 mm²309 A241 A27.39 V (57.07%)20.6 V45.18 V (94.13%)21913.6 WDrop High
185 mm²353 A275 A22.21 V (46.27%)25.8 V36.64 V (76.32%)17767.8 WDrop High
240 mm²415 A324 A17.12 V (35.67%)30.9 V28.24 V (58.83%)13696.0 WDrop High
300 mm²477 A372 A13.7 V (28.53%)34.3 V22.59 V (47.07%)10956.8 WDrop High
400 mm²570 A445 A10.27 V (21.4%)37.7 V16.94 V (35.3%)8217.6 WDrop High

FAQ — 800 Amp Cable Size at 120 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 800A at 120 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 8× 400 mm² copper cable for 800A over 120m at 48V (voltage drop: 1.28V or 2.67%).

What is the power capacity of 800A at 48V?

At unity power factor, 800A at 48V supports 38.4 kW with a standard 800A circuit breaker.