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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 250 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)4/0 AWG107.2 mm² · Drop: 2.54%
Aluminum Wire (≤3% Drop)300 kcmilDrop: 3.54V (2.95%)
Voltage at Load End117.0 VLoss: 3.04 V (304.2 W)
Power & Breaker (125%)12.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 250 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A156.8 V (130.66%)0.0 V258.64 V (215.53%)15679.6 WDrop/Amp High
12 AWG3.31 mm²20 A98.53 V (82.11%)21.5 V162.53 V (135.44%)9853.1 WDrop/Amp High
10 AWG5.26 mm²30 A62.0 V (51.67%)58.0 V102.28 V (85.23%)6200.3 WDrop/Amp High
8 AWG8.37 mm²50 A38.96 V (32.47%)81.0 V64.27 V (53.56%)3896.5 WDrop/Amp High
6 AWG13.3 mm²65 A24.52 V (20.43%)95.5 V40.45 V (33.71%)2452.2 WDrop/Amp High
4 AWG21.15 mm²85 A15.42 V (12.85%)104.6 V25.44 V (21.2%)1542.0 WDrop/Amp High
3 AWG26.67 mm²100 A12.23 V (10.19%)107.8 V20.17 V (16.81%)1222.9 WDrop/Amp High
2 AWG33.62 mm²115 A9.7 V (8.08%)110.3 V16.0 V (13.33%)970.1 WDrop/Amp High
1 AWG42.41 mm²130 A7.69 V (6.41%)112.3 V12.69 V (10.57%)769.0 WDrop/Amp High
1/0 AWG53.49 mm²150 A6.1 V (5.08%)113.9 V10.06 V (8.38%)609.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.84 V (4.03%)115.2 V7.98 V (6.65%)483.7 W~ ≤5%
3/0 AWG85.01 mm²200 A3.84 V (3.2%)116.2 V6.33 V (5.27%)383.6 W~ ≤5%
4/0 AWG107.2 mm²230 A3.04 V (2.54%)117.0 V5.02 V (4.18%)304.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.57 V (2.15%)117.4 V4.25 V (3.54%)257.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.15 V (1.79%)117.9 V3.54 V (2.95%)214.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.84 V (1.53%)118.2 V3.03 V (2.53%)183.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.61 V (1.34%)118.4 V2.65 V (2.21%)160.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.29 V (1.07%)118.7 V2.12 V (1.77%)128.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.07 V (0.89%)118.9 V1.77 V (1.47%)107.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.86 V (0.72%)119.1 V1.42 V (1.18%)85.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.64 V (0.54%)119.4 V1.06 V (0.88%)64.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 250 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 250 feet one-way at 120V (1-Phase), you need 4/0 AWG copper wire. This produces a voltage drop of 3.04V (2.54%) and delivers 117.0V at the load.

What size aluminum wire is required for 100 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 300 kcmil to maintain voltage drop at 3.54V (2.95%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.