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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 100 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.54%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.25V (1.77%)
Voltage at Load End238.7 VLoss: 1.28 V (1287.3 W)
Power & Breaker (125%)240.0 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 100 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A627.18 V (261.33%)0.0 V1034.56 V (431.07%)627184.6 WDrop/Amp High
12 AWG3.31 mm²20 A394.12 V (164.22%)0.0 V650.12 V (270.88%)394122.1 WDrop/Amp High
10 AWG5.26 mm²30 A248.01 V (103.34%)0.0 V409.1 V (170.46%)248012.2 WDrop/Amp High
8 AWG8.37 mm²50 A155.86 V (64.94%)84.1 V257.1 V (107.12%)155859.5 WDrop/Amp High
6 AWG13.3 mm²65 A98.09 V (40.87%)141.9 V161.8 V (67.42%)98086.0 WDrop/Amp High
4 AWG21.15 mm²85 A61.68 V (25.7%)178.3 V101.74 V (42.39%)61680.6 WDrop/Amp High
3 AWG26.67 mm²100 A48.91 V (20.38%)191.1 V80.69 V (33.62%)48914.3 WDrop/Amp High
2 AWG33.62 mm²115 A38.8 V (16.17%)201.2 V64.01 V (26.67%)38802.6 WDrop/Amp High
1 AWG42.41 mm²130 A30.76 V (12.82%)209.2 V50.74 V (21.14%)30760.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A24.39 V (10.16%)215.6 V40.23 V (16.76%)24388.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A19.35 V (8.06%)220.7 V31.91 V (13.3%)19346.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A15.35 V (6.39%)224.7 V25.31 V (10.55%)15345.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A12.17 V (5.07%)227.8 V20.07 V (8.36%)12169.3 WDrop/Amp High
250 kcmil126.7 mm²255 A10.3 V (4.29%)229.7 V16.98 V (7.08%)10296.3 WDrop/Amp High
300 kcmil152.0 mm²285 A8.58 V (3.58%)231.4 V14.16 V (5.9%)8582.5 WDrop/Amp High
350 kcmil177.3 mm²310 A7.36 V (3.07%)232.6 V12.14 V (5.06%)7357.8 WDrop/Amp High
400 kcmil202.7 mm²335 A6.44 V (2.68%)233.6 V10.62 V (4.42%)6435.8 WDrop/Amp High
500 kcmil253.4 mm²380 A5.15 V (2.15%)234.9 V8.49 V (3.54%)5148.2 WDrop/Amp High
600 kcmil304.0 mm²420 A4.29 V (1.79%)235.7 V7.08 V (2.95%)4291.3 WDrop/Amp High
750 kcmil380.0 mm²475 A3.43 V (1.43%)236.6 V5.66 V (2.36%)3433.0 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.57 V (1.07%)237.4 V4.25 V (1.77%)2574.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 100 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 100 feet one-way at 240V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.28V (0.54%) and delivers 238.7V at the load.

What size aluminum wire is required for 1000 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.25V (1.77%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.