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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

1000 Amp Wire Size at 20 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 1000 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.21%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.85V (0.71%)
Voltage at Load End119.7 VLoss: 0.26 V (257.4 W)
Power & Breaker (125%)120.0 kW1600A Breaker Recommended

All AWG & kcmil Wire Gauges for 1000 Amps at 20 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A125.44 V (104.53%)0.0 V206.91 V (172.43%)125436.9 WDrop/Amp High
12 AWG3.31 mm²20 A78.82 V (65.69%)41.2 V130.02 V (108.35%)78824.4 WDrop/Amp High
10 AWG5.26 mm²30 A49.6 V (41.34%)70.4 V81.82 V (68.18%)49602.4 WDrop/Amp High
8 AWG8.37 mm²50 A31.17 V (25.98%)88.8 V51.42 V (42.85%)31171.9 WDrop/Amp High
6 AWG13.3 mm²65 A19.62 V (16.35%)100.4 V32.36 V (26.97%)19617.2 WDrop/Amp High
4 AWG21.15 mm²85 A12.34 V (10.28%)107.7 V20.35 V (16.96%)12336.1 WDrop/Amp High
3 AWG26.67 mm²100 A9.78 V (8.15%)110.2 V16.14 V (13.45%)9782.9 WDrop/Amp High
2 AWG33.62 mm²115 A7.76 V (6.47%)112.2 V12.8 V (10.67%)7760.5 WDrop/Amp High
1 AWG42.41 mm²130 A6.15 V (5.13%)113.8 V10.15 V (8.46%)6152.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A4.88 V (4.06%)115.1 V8.05 V (6.7%)4877.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.87 V (3.22%)116.1 V6.38 V (5.32%)3869.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A3.07 V (2.56%)116.9 V5.06 V (4.22%)3069.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.43 V (2.03%)117.6 V4.01 V (3.35%)2433.9 WDrop/Amp High
250 kcmil126.7 mm²255 A2.06 V (1.72%)117.9 V3.4 V (2.83%)2059.3 WDrop/Amp High
300 kcmil152.0 mm²285 A1.72 V (1.43%)118.3 V2.83 V (2.36%)1716.5 WDrop/Amp High
350 kcmil177.3 mm²310 A1.47 V (1.23%)118.5 V2.43 V (2.02%)1471.6 WDrop/Amp High
400 kcmil202.7 mm²335 A1.29 V (1.07%)118.7 V2.12 V (1.77%)1287.2 WDrop/Amp High
500 kcmil253.4 mm²380 A1.03 V (0.86%)119.0 V1.7 V (1.42%)1029.6 WDrop/Amp High
600 kcmil304.0 mm²420 A0.86 V (0.72%)119.1 V1.42 V (1.18%)858.3 WDrop/Amp High
750 kcmil380.0 mm²475 A0.69 V (0.57%)119.3 V1.13 V (0.94%)686.6 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.51 V (0.43%)119.5 V0.85 V (0.71%)514.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 1000 amps at 20 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 1000A load over 20 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.26V (0.21%) and delivers 119.7V at the load.

What size aluminum wire is required for 1000 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.85V (0.71%).

What breaker size is needed for a 1000A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (1000A × 1.25 = 1250.0A), which corresponds to a standard 1600A circuit breaker.