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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 150 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 0.92%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 4.56V (0.95%)
Voltage at Load End475.6 VLoss: 4.4 V (1333.1 W)
Power & Breaker (125%)145.49 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 150 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A142.58 V (29.7%)337.4 V235.19 V (49.0%)43216.9 WDrop/Amp High
12 AWG3.31 mm²20 A89.6 V (18.67%)390.4 V147.79 V (30.79%)27157.5 WDrop/Amp High
10 AWG5.26 mm²30 A56.38 V (11.75%)423.6 V93.0 V (19.38%)17089.6 WDrop/Amp High
8 AWG8.37 mm²50 A35.43 V (7.38%)444.6 V58.45 V (12.18%)10739.7 WDrop/Amp High
6 AWG13.3 mm²65 A22.3 V (4.65%)457.7 V36.78 V (7.66%)6758.7 WDrop/Amp High
4 AWG21.15 mm²85 A14.02 V (2.92%)466.0 V23.13 V (4.82%)4250.2 WDrop/Amp High
3 AWG26.67 mm²100 A11.12 V (2.32%)468.9 V18.34 V (3.82%)3370.5 WDrop/Amp High
2 AWG33.62 mm²115 A8.82 V (1.84%)471.2 V14.55 V (3.03%)2673.7 WDrop/Amp High
1 AWG42.41 mm²130 A6.99 V (1.46%)473.0 V11.53 V (2.4%)2119.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A5.54 V (1.16%)474.5 V9.15 V (1.91%)1680.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A4.4 V (0.92%)475.6 V7.25 V (1.51%)1333.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A3.49 V (0.73%)476.5 V5.75 V (1.2%)1057.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A2.77 V (0.58%)477.2 V4.56 V (0.95%)838.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A2.34 V (0.49%)477.7 V3.86 V (0.8%)709.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.95 V (0.41%)478.0 V3.22 V (0.67%)591.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.67 V (0.35%)478.3 V2.76 V (0.57%)507.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A1.46 V (0.3%)478.5 V2.41 V (0.5%)443.5 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.17 V (0.24%)478.8 V1.93 V (0.4%)354.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.98 V (0.2%)479.0 V1.61 V (0.34%)295.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.78 V (0.16%)479.2 V1.29 V (0.27%)236.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.59 V (0.12%)479.4 V0.97 V (0.2%)177.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 150 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 150 feet one-way at 480V (3-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 4.4V (0.92%) and delivers 475.6V at the load.

What size aluminum wire is required for 175 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 4.56V (0.95%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.