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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

175 Amp Wire Size at 100 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 175 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 0.61%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 3.04V (0.63%)
Voltage at Load End477.1 VLoss: 2.93 V (888.7 W)
Power & Breaker (125%)145.49 kW225A Breaker Recommended

All AWG & kcmil Wire Gauges for 175 Amps at 100 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A95.05 V (19.8%)384.9 V156.79 V (32.67%)28811.3 WDrop/Amp High
12 AWG3.31 mm²20 A59.73 V (12.44%)420.3 V98.53 V (20.53%)18105.0 WDrop/Amp High
10 AWG5.26 mm²30 A37.59 V (7.83%)442.4 V62.0 V (12.92%)11393.1 WDrop/Amp High
8 AWG8.37 mm²50 A23.62 V (4.92%)456.4 V38.96 V (8.12%)7159.8 WDrop/Amp High
6 AWG13.3 mm²65 A14.87 V (3.1%)465.1 V24.52 V (5.11%)4505.8 WDrop/Amp High
4 AWG21.15 mm²85 A9.35 V (1.95%)470.7 V15.42 V (3.21%)2833.5 WDrop/Amp High
3 AWG26.67 mm²100 A7.41 V (1.54%)472.6 V12.23 V (2.55%)2247.0 WDrop/Amp High
2 AWG33.62 mm²115 A5.88 V (1.23%)474.1 V9.7 V (2.02%)1782.5 WDrop/Amp High
1 AWG42.41 mm²130 A4.66 V (0.97%)475.3 V7.69 V (1.6%)1413.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A3.7 V (0.77%)476.3 V6.1 V (1.27%)1120.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A2.93 V (0.61%)477.1 V4.84 V (1.01%)888.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.33 V (0.48%)477.7 V3.84 V (0.8%)704.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.84 V (0.38%)478.2 V3.04 V (0.63%)559.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.56 V (0.33%)478.4 V2.57 V (0.54%)473.0 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.3 V (0.27%)478.7 V2.15 V (0.45%)394.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.12 V (0.23%)478.9 V1.84 V (0.38%)338.0 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.98 V (0.2%)479.0 V1.61 V (0.34%)295.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.78 V (0.16%)479.2 V1.29 V (0.27%)236.5 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.65 V (0.14%)479.3 V1.07 V (0.22%)197.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.52 V (0.11%)479.5 V0.86 V (0.18%)157.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.39 V (0.08%)479.6 V0.64 V (0.13%)118.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 175 amps at 100 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 175A load over 100 feet one-way at 480V (3-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 2.93V (0.61%) and delivers 477.1V at the load.

What size aluminum wire is required for 175 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 3.04V (0.63%).

What breaker size is needed for a 175A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (175A × 1.25 = 218.8A), which corresponds to a standard 225A circuit breaker.