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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 300 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.45%
Aluminum Wire (≤3% Drop)4 AWGDrop: 6.1V (2.54%)
Voltage at Load End234.1 VLoss: 5.89 V (117.7 W)
Power & Breaker (125%)4.8 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 300 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A37.63 V (15.68%)202.4 V62.07 V (25.86%)752.6 WDrop/Amp High
12 AWG3.31 mm²20 A23.65 V (9.85%)216.4 V39.01 V (16.25%)472.9 WDrop/Amp High
10 AWG5.26 mm²30 A14.88 V (6.2%)225.1 V24.55 V (10.23%)297.6 WDrop/Amp High
8 AWG8.37 mm²50 A9.35 V (3.9%)230.6 V15.43 V (6.43%)187.0 W~ ≤5%
6 AWG13.3 mm²65 A5.89 V (2.45%)234.1 V9.71 V (4.04%)117.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A3.7 V (1.54%)236.3 V6.1 V (2.54%)74.0 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.93 V (1.22%)237.1 V4.84 V (2.02%)58.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.33 V (0.97%)237.7 V3.84 V (1.6%)46.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.85 V (0.77%)238.2 V3.04 V (1.27%)36.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.46 V (0.61%)238.5 V2.41 V (1.01%)29.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.16 V (0.48%)238.8 V1.91 V (0.8%)23.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.92 V (0.38%)239.1 V1.52 V (0.63%)18.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.73 V (0.3%)239.3 V1.2 V (0.5%)14.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.62 V (0.26%)239.4 V1.02 V (0.42%)12.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.51 V (0.21%)239.5 V0.85 V (0.35%)10.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.44 V (0.18%)239.6 V0.73 V (0.3%)8.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.39 V (0.16%)239.6 V0.64 V (0.27%)7.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.31 V (0.13%)239.7 V0.51 V (0.21%)6.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.26 V (0.11%)239.7 V0.42 V (0.18%)5.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (0.09%)239.8 V0.34 V (0.14%)4.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.15 V (0.06%)239.8 V0.25 V (0.11%)3.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 300 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 300 feet one-way at 240V (1-Phase), you need 6 AWG copper wire. This produces a voltage drop of 5.89V (2.45%) and delivers 234.1V at the load.

What size aluminum wire is required for 20 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 6.1V (2.54%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.