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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

25 Amp Wire Size at 600 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 25 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.42%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 5.23V (2.51%)
Voltage at Load End203.0 VLoss: 5.04 V (218.3 W)
Power & Breaker (125%)9.01 kW32A Breaker Recommended

All AWG & kcmil Wire Gauges for 25 Amps at 600 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A81.47 V (39.17%)126.5 V134.39 V (64.61%)3527.9 WDrop/Amp High
12 AWG3.31 mm²20 A51.2 V (24.61%)156.8 V84.45 V (40.6%)2216.9 WDrop/Amp High
10 AWG5.26 mm²30 A32.22 V (15.49%)175.8 V53.14 V (25.55%)1395.1 WDrop/Amp High
8 AWG8.37 mm²50 A20.25 V (9.73%)187.8 V33.4 V (16.06%)876.7 WDrop/Amp High
6 AWG13.3 mm²65 A12.74 V (6.13%)195.3 V21.02 V (10.1%)551.7 WDrop/Amp High
4 AWG21.15 mm²85 A8.01 V (3.85%)200.0 V13.22 V (6.35%)347.0 W~ ≤5%
3 AWG26.67 mm²100 A6.35 V (3.05%)201.6 V10.48 V (5.04%)275.1 W~ ≤5%
2 AWG33.62 mm²115 A5.04 V (2.42%)203.0 V8.31 V (4.0%)218.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A4.0 V (1.92%)204.0 V6.59 V (3.17%)173.0 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.17 V (1.52%)204.8 V5.23 V (2.51%)137.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.51 V (1.21%)205.5 V4.15 V (1.99%)108.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.99 V (0.96%)206.0 V3.29 V (1.58%)86.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.58 V (0.76%)206.4 V2.61 V (1.25%)68.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.34 V (0.64%)206.7 V2.21 V (1.06%)57.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.11 V (0.54%)206.9 V1.84 V (0.88%)48.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.96 V (0.46%)207.0 V1.58 V (0.76%)41.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.84 V (0.4%)207.2 V1.38 V (0.66%)36.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.67 V (0.32%)207.3 V1.1 V (0.53%)29.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.56 V (0.27%)207.4 V0.92 V (0.44%)24.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.45 V (0.21%)207.6 V0.74 V (0.35%)19.3 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.33 V (0.16%)207.7 V0.55 V (0.27%)14.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 25 amps at 600 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 25A load over 600 feet one-way at 208V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 5.04V (2.42%) and delivers 203.0V at the load.

What size aluminum wire is required for 25 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 5.23V (2.51%).

What breaker size is needed for a 25A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (25A × 1.25 = 31.2A), which corresponds to a standard 32A circuit breaker.