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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 175 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 1.25%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.57V (1.24%)
Voltage at Load End205.4 VLoss: 2.6 V (1802.3 W)
Power & Breaker (125%)144.11 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 175 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A380.21 V (182.79%)0.0 V627.17 V (301.52%)263417.5 WDrop/Amp High
12 AWG3.31 mm²20 A238.92 V (114.87%)0.0 V394.11 V (189.48%)165531.3 WDrop/Amp High
10 AWG5.26 mm²30 A150.35 V (72.28%)57.7 V248.01 V (119.23%)104165.1 WDrop/Amp High
8 AWG8.37 mm²50 A94.48 V (45.43%)113.5 V155.86 V (74.93%)65461.0 WDrop/Amp High
6 AWG13.3 mm²65 A59.46 V (28.59%)148.5 V98.08 V (47.16%)41196.1 WDrop/Amp High
4 AWG21.15 mm²85 A37.39 V (17.98%)170.6 V61.68 V (29.65%)25905.8 WDrop/Amp High
3 AWG26.67 mm²100 A29.65 V (14.26%)178.3 V48.91 V (23.52%)20544.0 WDrop/Amp High
2 AWG33.62 mm²115 A23.52 V (11.31%)184.5 V38.8 V (18.65%)16297.1 WDrop/Amp High
1 AWG42.41 mm²130 A18.65 V (8.97%)189.4 V30.76 V (14.79%)12919.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A14.78 V (7.11%)193.2 V24.39 V (11.72%)10243.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A11.73 V (5.64%)196.3 V19.35 V (9.3%)8125.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.3 V (4.47%)198.7 V15.35 V (7.38%)6445.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.38 V (3.55%)200.6 V12.17 V (5.85%)5111.1 WDrop/Amp High
250 kcmil126.7 mm²255 A6.24 V (3.0%)201.8 V10.3 V (4.95%)4324.5 WDrop/Amp High
300 kcmil152.0 mm²285 A5.2 V (2.5%)202.8 V8.58 V (4.13%)3604.7 WDrop/Amp High
350 kcmil177.3 mm²310 A4.46 V (2.14%)203.5 V7.36 V (3.54%)3090.3 WDrop/Amp High
400 kcmil202.7 mm²335 A3.9 V (1.88%)204.1 V6.44 V (3.09%)2703.1 WDrop/Amp High
500 kcmil253.4 mm²380 A3.12 V (1.5%)204.9 V5.15 V (2.48%)2162.2 WDrop/Amp High
600 kcmil304.0 mm²420 A2.6 V (1.25%)205.4 V4.29 V (2.06%)1802.3 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.08 V (1.0%)205.9 V3.43 V (1.65%)1441.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.56 V (0.75%)206.4 V2.57 V (1.24%)1081.3 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 175 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 175 feet one-way at 208V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 2.6V (1.25%) and delivers 205.4V at the load.

What size aluminum wire is required for 400 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.57V (1.24%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.