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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 100 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 0.71%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.47V (0.71%)
Voltage at Load End206.5 VLoss: 1.49 V (1029.9 W)
Power & Breaker (125%)144.11 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 100 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A217.26 V (104.45%)0.0 V358.38 V (172.3%)150524.3 WDrop/Amp High
12 AWG3.31 mm²20 A136.53 V (65.64%)71.5 V225.21 V (108.27%)94589.3 WDrop/Amp High
10 AWG5.26 mm²30 A85.91 V (41.3%)122.1 V141.72 V (68.13%)59522.9 WDrop/Amp High
8 AWG8.37 mm²50 A53.99 V (25.96%)154.0 V89.06 V (42.82%)37406.3 WDrop/Amp High
6 AWG13.3 mm²65 A33.98 V (16.34%)174.0 V56.05 V (26.95%)23540.6 WDrop/Amp High
4 AWG21.15 mm²85 A21.37 V (10.27%)186.6 V35.25 V (16.94%)14803.3 WDrop/Amp High
3 AWG26.67 mm²100 A16.94 V (8.15%)191.1 V27.95 V (13.44%)11739.4 WDrop/Amp High
2 AWG33.62 mm²115 A13.44 V (6.46%)194.6 V22.17 V (10.66%)9312.6 WDrop/Amp High
1 AWG42.41 mm²130 A10.66 V (5.12%)197.3 V17.58 V (8.45%)7382.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.45 V (4.06%)199.6 V13.94 V (6.7%)5853.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.7 V (3.22%)201.3 V11.05 V (5.31%)4643.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.32 V (2.56%)202.7 V8.77 V (4.22%)3683.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.22 V (2.03%)203.8 V6.95 V (3.34%)2920.6 WDrop/Amp High
250 kcmil126.7 mm²255 A3.57 V (1.71%)204.4 V5.88 V (2.83%)2471.1 WDrop/Amp High
300 kcmil152.0 mm²285 A2.97 V (1.43%)205.0 V4.9 V (2.36%)2059.8 WDrop/Amp High
350 kcmil177.3 mm²310 A2.55 V (1.23%)205.5 V4.2 V (2.02%)1765.9 WDrop/Amp High
400 kcmil202.7 mm²335 A2.23 V (1.07%)205.8 V3.68 V (1.77%)1544.6 WDrop/Amp High
500 kcmil253.4 mm²380 A1.78 V (0.86%)206.2 V2.94 V (1.41%)1235.6 WDrop/Amp High
600 kcmil304.0 mm²420 A1.49 V (0.71%)206.5 V2.45 V (1.18%)1029.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.19 V (0.57%)206.8 V1.96 V (0.94%)823.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.89 V (0.43%)207.1 V1.47 V (0.71%)617.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 100 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 100 feet one-way at 208V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 1.49V (0.71%) and delivers 206.5V at the load.

What size aluminum wire is required for 400 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.47V (0.71%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.