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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 300 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)1000 kcmil506.7 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.1V (4.25%)
Voltage at Load End116.9 VLoss: 3.09 V (1235.8 W)
Power & Breaker (125%)48.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 300 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A752.62 V (627.18%)0.0 V1241.47 V (1034.56%)301048.6 WDrop/Amp High
12 AWG3.31 mm²20 A472.95 V (394.12%)0.0 V780.14 V (650.12%)189178.6 WDrop/Amp High
10 AWG5.26 mm²30 A297.61 V (248.01%)0.0 V490.93 V (409.1%)119045.8 WDrop/Amp High
8 AWG8.37 mm²50 A187.03 V (155.86%)0.0 V308.51 V (257.1%)74812.6 WDrop/Amp High
6 AWG13.3 mm²65 A117.7 V (98.09%)2.3 V194.16 V (161.8%)47081.3 WDrop/Amp High
4 AWG21.15 mm²85 A74.02 V (61.68%)46.0 V122.09 V (101.74%)29606.7 WDrop/Amp High
3 AWG26.67 mm²100 A58.7 V (48.91%)61.3 V96.82 V (80.69%)23478.9 WDrop/Amp High
2 AWG33.62 mm²115 A46.56 V (38.8%)73.4 V76.81 V (64.01%)18625.3 WDrop/Amp High
1 AWG42.41 mm²130 A36.91 V (30.76%)83.1 V60.89 V (50.74%)14764.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A29.27 V (24.39%)90.7 V48.28 V (40.23%)11706.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.22 V (19.35%)96.8 V38.3 V (31.91%)9286.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.41 V (15.35%)101.6 V30.38 V (25.31%)7366.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.6 V (12.17%)105.4 V24.09 V (20.07%)5841.2 WDrop/Amp High
250 kcmil126.7 mm²255 A12.36 V (10.3%)107.6 V20.38 V (16.98%)4942.2 WDrop/Amp High
300 kcmil152.0 mm²285 A10.3 V (8.58%)109.7 V16.99 V (14.16%)4119.6 WDrop/Amp High
350 kcmil177.3 mm²310 A8.83 V (7.36%)111.2 V14.56 V (12.14%)3531.8 WDrop/Amp High
400 kcmil202.7 mm²335 A7.72 V (6.44%)112.3 V12.74 V (10.62%)3089.2 WDrop/Amp High
500 kcmil253.4 mm²380 A6.18 V (5.15%)113.8 V10.19 V (8.49%)2471.1 WDrop/Amp High
600 kcmil304.0 mm²420 A5.15 V (4.29%)114.9 V8.49 V (7.08%)2059.8 W~ ≤5%
750 kcmil380.0 mm²475 A4.12 V (3.43%)115.9 V6.8 V (5.66%)1647.8 W~ ≤5%
1000 kcmil506.7 mm²545 A3.09 V (2.57%)116.9 V5.1 V (4.25%)1235.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 300 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 300 feet one-way at 120V (1-Phase), you need 1000 kcmil copper wire. This produces a voltage drop of 3.09V (2.57%) and delivers 116.9V at the load.

What size aluminum wire is required for 400 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.1V (4.25%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.