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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 800 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.29%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 13.59V (11.32%)
Voltage at Load End117.2 VLoss: 2.75 V (1098.5 W)
Power & Breaker (125%)48.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 800 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2006.99 V (1672.49%)0.0 V3310.6 V (2758.83%)802796.3 WDrop/Amp High
12 AWG3.31 mm²20 A1261.19 V (1050.99%)0.0 V2080.38 V (1733.65%)504476.2 WDrop/Amp High
10 AWG5.26 mm²30 A793.64 V (661.37%)0.0 V1309.13 V (1090.94%)317455.6 WDrop/Amp High
8 AWG8.37 mm²50 A498.75 V (415.63%)0.0 V822.71 V (685.59%)199500.2 WDrop/Amp High
6 AWG13.3 mm²65 A313.88 V (261.56%)0.0 V517.75 V (431.46%)125550.1 WDrop/Amp High
4 AWG21.15 mm²85 A197.38 V (164.48%)0.0 V325.58 V (271.32%)78951.1 WDrop/Amp High
3 AWG26.67 mm²100 A156.53 V (130.44%)0.0 V258.19 V (215.16%)62610.3 WDrop/Amp High
2 AWG33.62 mm²115 A124.17 V (103.47%)0.0 V204.82 V (170.68%)49667.4 WDrop/Amp High
1 AWG42.41 mm²130 A98.43 V (82.03%)21.6 V162.37 V (135.31%)39373.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A78.04 V (65.04%)42.0 V128.74 V (107.28%)31217.4 WDrop/Amp High
2/0 AWG67.43 mm²175 A61.91 V (51.59%)58.1 V102.12 V (85.1%)24763.7 WDrop/Amp High
3/0 AWG85.01 mm²200 A49.11 V (40.92%)70.9 V81.0 V (67.5%)19642.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A38.94 V (32.45%)81.1 V64.24 V (53.53%)15576.6 WDrop/Amp High
250 kcmil126.7 mm²255 A32.95 V (27.46%)87.1 V54.35 V (45.29%)13179.3 WDrop/Amp High
300 kcmil152.0 mm²285 A27.46 V (22.89%)92.5 V45.3 V (37.75%)10985.6 WDrop/Amp High
350 kcmil177.3 mm²310 A23.55 V (19.62%)96.5 V38.84 V (32.37%)9418.0 WDrop/Amp High
400 kcmil202.7 mm²335 A20.59 V (17.16%)99.4 V33.97 V (28.31%)8237.9 WDrop/Amp High
500 kcmil253.4 mm²380 A16.47 V (13.73%)103.5 V27.17 V (22.65%)6589.6 WDrop/Amp High
600 kcmil304.0 mm²420 A13.73 V (11.44%)106.3 V22.65 V (18.88%)5492.8 WDrop/Amp High
750 kcmil380.0 mm²475 A10.99 V (9.15%)109.0 V18.12 V (15.1%)4394.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A8.24 V (6.87%)111.8 V13.59 V (11.32%)3295.5 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 800 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 800 feet one-way at 120V (1-Phase), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 2.75V (2.29%) and delivers 117.2V at the load.

What size aluminum wire is required for 400 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 13.59V (11.32%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.