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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 150 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)14 AWG2.08 mm² · Drop: 1.96%
Aluminum Wire (≤3% Drop)12 AWGDrop: 4.88V (2.03%)
Voltage at Load End235.3 VLoss: 4.7 V (23.5 W)
Power & Breaker (125%)1.2 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 150 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A4.7 V (1.96%)235.3 V7.76 V (3.23%)23.5 W✓ PASS (≤3%)
12 AWG3.31 mm²20 A2.96 V (1.23%)237.0 V4.88 V (2.03%)14.8 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A1.86 V (0.78%)238.1 V3.07 V (1.28%)9.3 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A1.17 V (0.49%)238.8 V1.93 V (0.8%)5.8 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.74 V (0.31%)239.3 V1.21 V (0.51%)3.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.46 V (0.19%)239.5 V0.76 V (0.32%)2.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.37 V (0.15%)239.6 V0.61 V (0.25%)1.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.29 V (0.12%)239.7 V0.48 V (0.2%)1.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.23 V (0.1%)239.8 V0.38 V (0.16%)1.2 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.18 V (0.08%)239.8 V0.3 V (0.13%)0.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.15 V (0.06%)239.9 V0.24 V (0.1%)0.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.12 V (0.05%)239.9 V0.19 V (0.08%)0.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.09 V (0.04%)239.9 V0.15 V (0.06%)0.5 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.08 V (0.03%)239.9 V0.13 V (0.05%)0.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.06 V (0.03%)239.9 V0.11 V (0.04%)0.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.06 V (0.02%)239.9 V0.09 V (0.04%)0.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.05 V (0.02%)240.0 V0.08 V (0.03%)0.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.04 V (0.02%)240.0 V0.06 V (0.03%)0.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.03 V (0.01%)240.0 V0.05 V (0.02%)0.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.03 V (0.01%)240.0 V0.04 V (0.02%)0.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.02 V (0.01%)240.0 V0.03 V (0.01%)0.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 150 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 150 feet one-way at 240V (1-Phase), you need 14 AWG copper wire. This produces a voltage drop of 4.7V (1.96%) and delivers 235.3V at the load.

What size aluminum wire is required for 5 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 12 AWG to maintain voltage drop at 4.88V (2.03%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.