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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 75 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 75 ft (22.9 m) one-way run.

Copper Wire (≤3% Drop)14 AWG2.08 mm² · Drop: 0.98%
Aluminum Wire (≤3% Drop)14 AWGDrop: 3.88V (1.62%)
Voltage at Load End237.6 VLoss: 2.35 V (11.8 W)
Power & Breaker (125%)1.2 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 75 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2.35 V (0.98%)237.6 V3.88 V (1.62%)11.8 W✓ PASS (≤3%)
12 AWG3.31 mm²20 A1.48 V (0.62%)238.5 V2.44 V (1.02%)7.4 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A0.93 V (0.39%)239.1 V1.53 V (0.64%)4.7 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A0.58 V (0.24%)239.4 V0.96 V (0.4%)2.9 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.37 V (0.15%)239.6 V0.61 V (0.25%)1.8 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.23 V (0.1%)239.8 V0.38 V (0.16%)1.2 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.18 V (0.08%)239.8 V0.3 V (0.13%)0.9 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.15 V (0.06%)239.9 V0.24 V (0.1%)0.7 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.12 V (0.05%)239.9 V0.19 V (0.08%)0.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.09 V (0.04%)239.9 V0.15 V (0.06%)0.5 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.07 V (0.03%)239.9 V0.12 V (0.05%)0.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.06 V (0.02%)239.9 V0.09 V (0.04%)0.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.05 V (0.02%)240.0 V0.08 V (0.03%)0.2 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.04 V (0.02%)240.0 V0.06 V (0.03%)0.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.03 V (0.01%)240.0 V0.05 V (0.02%)0.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.03 V (0.01%)240.0 V0.05 V (0.02%)0.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.02 V (0.01%)240.0 V0.04 V (0.02%)0.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.02 V (0.01%)240.0 V0.03 V (0.01%)0.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.02 V (0.01%)240.0 V0.03 V (0.01%)0.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.01 V (0.01%)240.0 V0.02 V (0.01%)0.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.01 V (0.0%)240.0 V0.02 V (0.01%)0.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 75 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 75 feet one-way at 240V (1-Phase), you need 14 AWG copper wire. This produces a voltage drop of 2.35V (0.98%) and delivers 237.6V at the load.

What size aluminum wire is required for 5 amps at 75 feet?

Using aluminum conductors (75°C rating), you should use 14 AWG to maintain voltage drop at 3.88V (1.62%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.