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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 20 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)14 AWG2.08 mm² · Drop: 0.11%
Aluminum Wire (≤3% Drop)14 AWGDrop: 0.9V (0.19%)
Voltage at Load End479.5 VLoss: 0.54 V (4.7 W)
Power & Breaker (125%)4.16 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 20 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A0.54 V (0.11%)479.5 V0.9 V (0.19%)4.7 W✓ PASS (≤3%)
12 AWG3.31 mm²20 A0.34 V (0.07%)479.7 V0.56 V (0.12%)3.0 W✓ PASS (≤3%)
10 AWG5.26 mm²30 A0.21 V (0.04%)479.8 V0.35 V (0.07%)1.9 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A0.13 V (0.03%)479.9 V0.22 V (0.05%)1.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.08 V (0.02%)479.9 V0.14 V (0.03%)0.7 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.05 V (0.01%)479.9 V0.09 V (0.02%)0.5 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.04 V (0.01%)480.0 V0.07 V (0.01%)0.4 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.03 V (0.01%)480.0 V0.06 V (0.01%)0.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.03 V (0.01%)480.0 V0.04 V (0.01%)0.2 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.02 V (0.0%)480.0 V0.03 V (0.01%)0.2 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.02 V (0.0%)480.0 V0.03 V (0.01%)0.1 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.01 V (0.0%)480.0 V0.02 V (0.0%)0.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.01 V (0.0%)480.0 V0.02 V (0.0%)0.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.01 V (0.0%)480.0 V0.01 V (0.0%)0.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.01 V (0.0%)480.0 V0.01 V (0.0%)0.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.01 V (0.0%)480.0 V0.01 V (0.0%)0.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.01 V (0.0%)480.0 V0.01 V (0.0%)0.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.0 V (0.0%)480.0 V0.01 V (0.0%)0.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.0 V (0.0%)480.0 V0.01 V (0.0%)0.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.0 V (0.0%)480.0 V0.0 V (0.0%)0.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.0 V (0.0%)480.0 V0.0 V (0.0%)0.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 20 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 20 feet one-way at 480V (3-Phase), you need 14 AWG copper wire. This produces a voltage drop of 0.54V (0.11%) and delivers 479.5V at the load.

What size aluminum wire is required for 5 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 14 AWG to maintain voltage drop at 0.9V (0.19%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.