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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

50 Amp Wire Size at 20 Feet (480V Three-Phase (US Heavy Industrial))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 50 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 0.28%
Aluminum Wire (≤3% Drop)6 AWGDrop: 1.4V (0.29%)
Voltage at Load End478.7 VLoss: 1.35 V (116.9 W)
Power & Breaker (125%)41.57 kW63A Breaker Recommended

All AWG & kcmil Wire Gauges for 50 Amps at 20 Feet (480V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A5.43 V (1.13%)474.6 V8.96 V (1.87%)470.4 WDrop/Amp High
12 AWG3.31 mm²20 A3.41 V (0.71%)476.6 V5.63 V (1.17%)295.6 WDrop/Amp High
10 AWG5.26 mm²30 A2.15 V (0.45%)477.9 V3.54 V (0.74%)186.0 WDrop/Amp High
8 AWG8.37 mm²50 A1.35 V (0.28%)478.7 V2.23 V (0.46%)116.9 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A0.85 V (0.18%)479.2 V1.4 V (0.29%)73.6 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.53 V (0.11%)479.5 V0.88 V (0.18%)46.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.42 V (0.09%)479.6 V0.7 V (0.15%)36.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.34 V (0.07%)479.7 V0.55 V (0.12%)29.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.27 V (0.06%)479.7 V0.44 V (0.09%)23.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.21 V (0.04%)479.8 V0.35 V (0.07%)18.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.17 V (0.03%)479.8 V0.28 V (0.06%)14.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.13 V (0.03%)479.9 V0.22 V (0.05%)11.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.11 V (0.02%)479.9 V0.17 V (0.04%)9.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.09 V (0.02%)479.9 V0.15 V (0.03%)7.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.07 V (0.02%)479.9 V0.12 V (0.03%)6.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.06 V (0.01%)479.9 V0.11 V (0.02%)5.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.06 V (0.01%)479.9 V0.09 V (0.02%)4.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.04 V (0.01%)480.0 V0.07 V (0.02%)3.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.04 V (0.01%)480.0 V0.06 V (0.01%)3.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.03 V (0.01%)480.0 V0.05 V (0.01%)2.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.02 V (0.0%)480.0 V0.04 V (0.01%)1.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 50 amps at 20 feet (480V)?

To stay within the NEC recommended 3% maximum voltage drop for a 50A load over 20 feet one-way at 480V (3-Phase), you need 8 AWG copper wire. This produces a voltage drop of 1.35V (0.28%) and delivers 478.7V at the load.

What size aluminum wire is required for 50 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 1.4V (0.29%).

What breaker size is needed for a 50A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (50A × 1.25 = 62.5A), which corresponds to a standard 63A circuit breaker.