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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

900 Amp Wire Size at 60 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 900 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)4× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.9%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.29V (19.11%)
Voltage at Load End11.7 VLoss: 0.35 V (312.8 W)
Power & Breaker (125%)10.8 kW1200A Breaker Recommended

All AWG & kcmil Wire Gauges for 900 Amps at 60 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A338.68 V (2822.33%)0.0 V558.66 V (4655.53%)304811.7 WDrop/Amp High
12 AWG3.31 mm²20 A212.83 V (1773.55%)0.0 V351.06 V (2925.53%)191543.3 WDrop/Amp High
10 AWG5.26 mm²30 A133.93 V (1116.05%)0.0 V220.92 V (1840.97%)120533.9 WDrop/Amp High
8 AWG8.37 mm²50 A84.16 V (701.37%)0.0 V138.83 V (1156.93%)75747.7 WDrop/Amp High
6 AWG13.3 mm²65 A52.97 V (441.39%)0.0 V87.37 V (728.08%)47669.8 WDrop/Amp High
4 AWG21.15 mm²85 A33.31 V (277.56%)0.0 V54.94 V (457.85%)29976.8 WDrop/Amp High
3 AWG26.67 mm²100 A26.41 V (220.11%)0.0 V43.57 V (363.09%)23772.3 WDrop/Amp High
2 AWG33.62 mm²115 A20.95 V (174.61%)0.0 V34.56 V (288.03%)18858.1 WDrop/Amp High
1 AWG42.41 mm²130 A16.61 V (138.42%)0.0 V27.4 V (228.33%)14949.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A13.17 V (109.75%)0.0 V21.72 V (181.03%)11852.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.45 V (87.06%)1.6 V17.23 V (143.61%)9402.5 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.29 V (69.06%)3.7 V13.67 V (113.91%)7458.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.57 V (54.76%)5.4 V10.84 V (90.33%)5914.3 WDrop/Amp High
250 kcmil126.7 mm²255 A5.56 V (46.33%)6.4 V9.17 V (76.43%)5004.0 WDrop/Amp High
300 kcmil152.0 mm²285 A4.63 V (38.62%)7.4 V7.64 V (63.71%)4171.1 WDrop/Amp High
350 kcmil177.3 mm²310 A3.97 V (33.11%)8.0 V6.55 V (54.62%)3575.9 WDrop/Amp High
400 kcmil202.7 mm²335 A3.48 V (28.96%)8.5 V5.73 V (47.77%)3127.8 WDrop/Amp High
500 kcmil253.4 mm²380 A2.78 V (23.17%)9.2 V4.59 V (38.21%)2502.0 WDrop/Amp High
600 kcmil304.0 mm²420 A2.32 V (19.31%)9.7 V3.82 V (31.85%)2085.6 WDrop/Amp High
750 kcmil380.0 mm²475 A1.85 V (15.45%)10.1 V3.06 V (25.48%)1668.4 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.39 V (11.59%)10.6 V2.29 V (19.11%)1251.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 900 amps at 60 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 900A load over 60 feet one-way at 12V (DC), you need 4× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.9%) and delivers 11.7V at the load.

What size aluminum wire is required for 900 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.29V (19.11%).

What breaker size is needed for a 900A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (900A × 1.25 = 1125.0A), which corresponds to a standard 1200A circuit breaker.