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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 400 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 400 ft (121.9 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.7V (14.16%)
Voltage at Load End11.7 VLoss: 0.34 V (34.3 W)
Power & Breaker (125%)1.2 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 400 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A250.87 V (2090.62%)0.0 V413.82 V (3448.54%)25087.4 WDrop/Amp High
12 AWG3.31 mm²20 A157.65 V (1313.74%)0.0 V260.05 V (2167.06%)15764.9 WDrop/Amp High
10 AWG5.26 mm²30 A99.2 V (826.71%)0.0 V163.64 V (1363.68%)9920.5 WDrop/Amp High
8 AWG8.37 mm²50 A62.34 V (519.53%)0.0 V102.84 V (856.98%)6234.4 WDrop/Amp High
6 AWG13.3 mm²65 A39.23 V (326.95%)0.0 V64.72 V (539.32%)3923.4 WDrop/Amp High
4 AWG21.15 mm²85 A24.67 V (205.6%)0.0 V40.7 V (339.15%)2467.2 WDrop/Amp High
3 AWG26.67 mm²100 A19.57 V (163.05%)0.0 V32.27 V (268.95%)1956.6 WDrop/Amp High
2 AWG33.62 mm²115 A15.52 V (129.34%)0.0 V25.6 V (213.35%)1552.1 WDrop/Amp High
1 AWG42.41 mm²130 A12.3 V (102.53%)0.0 V20.3 V (169.13%)1230.4 WDrop/Amp High
1/0 AWG53.49 mm²150 A9.76 V (81.3%)2.2 V16.09 V (134.1%)975.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A7.74 V (64.49%)4.3 V12.77 V (106.38%)773.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A6.14 V (51.15%)5.9 V10.13 V (84.38%)613.8 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.87 V (40.56%)7.1 V8.03 V (66.91%)486.8 WDrop/Amp High
250 kcmil126.7 mm²255 A4.12 V (34.32%)7.9 V6.79 V (56.61%)411.9 WDrop/Amp High
300 kcmil152.0 mm²285 A3.43 V (28.61%)8.6 V5.66 V (47.19%)343.3 WDrop/Amp High
350 kcmil177.3 mm²310 A2.94 V (24.53%)9.1 V4.85 V (40.46%)294.3 WDrop/Amp High
400 kcmil202.7 mm²335 A2.57 V (21.45%)9.4 V4.25 V (35.39%)257.4 WDrop/Amp High
500 kcmil253.4 mm²380 A2.06 V (17.16%)9.9 V3.4 V (28.31%)205.9 WDrop/Amp High
600 kcmil304.0 mm²420 A1.72 V (14.3%)10.3 V2.83 V (23.6%)171.7 WDrop/Amp High
750 kcmil380.0 mm²475 A1.37 V (11.44%)10.6 V2.27 V (18.88%)137.3 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.03 V (8.58%)11.0 V1.7 V (14.16%)103.0 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 400 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 400 feet one-way at 12V (DC), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.34V (2.86%) and delivers 11.7V at the load.

What size aluminum wire is required for 100 amps at 400 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.7V (14.16%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.