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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

100 Amp Wire Size at 600 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 100 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 3.4V (2.83%)
Voltage at Load End116.9 VLoss: 3.09 V (308.9 W)
Power & Breaker (125%)12.0 kW125A Breaker Recommended

All AWG & kcmil Wire Gauges for 100 Amps at 600 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A376.31 V (313.59%)0.0 V620.74 V (517.28%)37631.1 WDrop/Amp High
12 AWG3.31 mm²20 A236.47 V (197.06%)0.0 V390.07 V (325.06%)23647.3 WDrop/Amp High
10 AWG5.26 mm²30 A148.81 V (124.01%)0.0 V245.46 V (204.55%)14880.7 WDrop/Amp High
8 AWG8.37 mm²50 A93.52 V (77.93%)26.5 V154.26 V (128.55%)9351.6 WDrop/Amp High
6 AWG13.3 mm²65 A58.85 V (49.04%)61.1 V97.08 V (80.9%)5885.2 WDrop/Amp High
4 AWG21.15 mm²85 A37.01 V (30.84%)83.0 V61.05 V (50.87%)3700.8 WDrop/Amp High
3 AWG26.67 mm²100 A29.35 V (24.46%)90.7 V48.41 V (40.34%)2934.9 WDrop/Amp High
2 AWG33.62 mm²115 A23.28 V (19.4%)96.7 V38.4 V (32.0%)2328.2 WDrop/Amp High
1 AWG42.41 mm²130 A18.46 V (15.38%)101.5 V30.44 V (25.37%)1845.6 WDrop/Amp High
1/0 AWG53.49 mm²150 A14.63 V (12.19%)105.4 V24.14 V (20.11%)1463.3 WDrop/Amp High
2/0 AWG67.43 mm²175 A11.61 V (9.67%)108.4 V19.15 V (15.96%)1160.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A9.21 V (7.67%)110.8 V15.19 V (12.66%)920.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A7.3 V (6.08%)112.7 V12.04 V (10.04%)730.2 WDrop/Amp High
250 kcmil126.7 mm²255 A6.18 V (5.15%)113.8 V10.19 V (8.49%)617.8 WDrop/Amp High
300 kcmil152.0 mm²285 A5.15 V (4.29%)114.9 V8.49 V (7.08%)515.0 W~ ≤5%
350 kcmil177.3 mm²310 A4.41 V (3.68%)115.6 V7.28 V (6.07%)441.5 W~ ≤5%
400 kcmil202.7 mm²335 A3.86 V (3.22%)116.1 V6.37 V (5.31%)386.2 W~ ≤5%
500 kcmil253.4 mm²380 A3.09 V (2.57%)116.9 V5.1 V (4.25%)308.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.57 V (2.15%)117.4 V4.25 V (3.54%)257.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.06 V (1.72%)117.9 V3.4 V (2.83%)206.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.54 V (1.29%)118.5 V2.55 V (2.12%)154.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 100 amps at 600 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 100A load over 600 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 3.09V (2.57%) and delivers 116.9V at the load.

What size aluminum wire is required for 100 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 3.4V (2.83%).

What breaker size is needed for a 100A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (100A × 1.25 = 125.0A), which corresponds to a standard 125A circuit breaker.