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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 600 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 600 ft (182.9 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 10.19V (8.49%)
Voltage at Load End116.9 VLoss: 3.09 V (1235.8 W)
Power & Breaker (125%)48.0 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 600 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1505.24 V (1254.37%)0.0 V2482.95 V (2069.12%)602097.2 WDrop/Amp High
12 AWG3.31 mm²20 A945.89 V (788.24%)0.0 V1560.28 V (1300.23%)378357.2 WDrop/Amp High
10 AWG5.26 mm²30 A595.23 V (496.02%)0.0 V981.85 V (818.21%)238091.7 WDrop/Amp High
8 AWG8.37 mm²50 A374.06 V (311.72%)0.0 V617.03 V (514.19%)149625.1 WDrop/Amp High
6 AWG13.3 mm²65 A235.41 V (196.17%)0.0 V388.31 V (323.59%)94162.6 WDrop/Amp High
4 AWG21.15 mm²85 A148.03 V (123.36%)0.0 V244.19 V (203.49%)59213.3 WDrop/Amp High
3 AWG26.67 mm²100 A117.39 V (97.83%)2.6 V193.65 V (161.37%)46957.7 WDrop/Amp High
2 AWG33.62 mm²115 A93.13 V (77.61%)26.9 V153.61 V (128.01%)37250.5 WDrop/Amp High
1 AWG42.41 mm²130 A73.82 V (61.52%)46.2 V121.78 V (101.48%)29529.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A58.53 V (48.78%)61.5 V96.55 V (80.46%)23413.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A46.43 V (38.69%)73.6 V76.59 V (63.83%)18572.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A36.83 V (30.69%)83.2 V60.75 V (50.63%)14731.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A29.21 V (24.34%)90.8 V48.18 V (40.15%)11682.5 WDrop/Amp High
250 kcmil126.7 mm²255 A24.71 V (20.59%)95.3 V40.76 V (33.97%)9884.5 WDrop/Amp High
300 kcmil152.0 mm²285 A20.6 V (17.17%)99.4 V33.98 V (28.31%)8239.2 WDrop/Amp High
350 kcmil177.3 mm²310 A17.66 V (14.72%)102.3 V29.13 V (24.27%)7063.5 WDrop/Amp High
400 kcmil202.7 mm²335 A15.45 V (12.87%)104.6 V25.48 V (21.23%)6178.4 WDrop/Amp High
500 kcmil253.4 mm²380 A12.36 V (10.3%)107.6 V20.38 V (16.98%)4942.2 WDrop/Amp High
600 kcmil304.0 mm²420 A10.3 V (8.58%)109.7 V16.99 V (14.16%)4119.6 WDrop/Amp High
750 kcmil380.0 mm²475 A8.24 V (6.87%)111.8 V13.59 V (11.33%)3295.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A6.18 V (5.15%)113.8 V10.19 V (8.49%)2471.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 600 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 600 feet one-way at 120V (1-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 3.09V (2.58%) and delivers 116.9V at the load.

What size aluminum wire is required for 400 amps at 600 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 10.19V (8.49%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.