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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 20 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 20 ft (6.1 m) one-way run.

Copper Wire (≤3% Drop)1 AWG42.41 mm² · Drop: 0.32%
Aluminum Wire (≤3% Drop)2/0 AWGDrop: 0.69V (0.33%)
Voltage at Load End207.3 VLoss: 0.67 V (144.2 W)
Power & Breaker (125%)45.03 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 20 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A13.58 V (6.53%)194.4 V22.4 V (10.77%)2939.9 WDrop/Amp High
12 AWG3.31 mm²20 A8.53 V (4.1%)199.5 V14.08 V (6.77%)1847.4 WDrop/Amp High
10 AWG5.26 mm²30 A5.37 V (2.58%)202.6 V8.86 V (4.26%)1162.6 WDrop/Amp High
8 AWG8.37 mm²50 A3.37 V (1.62%)204.6 V5.57 V (2.68%)730.6 WDrop/Amp High
6 AWG13.3 mm²65 A2.12 V (1.02%)205.9 V3.5 V (1.68%)459.8 WDrop/Amp High
4 AWG21.15 mm²85 A1.34 V (0.64%)206.7 V2.2 V (1.06%)289.1 WDrop/Amp High
3 AWG26.67 mm²100 A1.06 V (0.51%)206.9 V1.75 V (0.84%)229.3 WDrop/Amp High
2 AWG33.62 mm²115 A0.84 V (0.4%)207.2 V1.39 V (0.67%)181.9 WDrop/Amp High
1 AWG42.41 mm²130 A0.67 V (0.32%)207.3 V1.1 V (0.53%)144.2 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.53 V (0.25%)207.5 V0.87 V (0.42%)114.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.42 V (0.2%)207.6 V0.69 V (0.33%)90.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.33 V (0.16%)207.7 V0.55 V (0.26%)71.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.26 V (0.13%)207.7 V0.43 V (0.21%)57.0 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.22 V (0.11%)207.8 V0.37 V (0.18%)48.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.19 V (0.09%)207.8 V0.31 V (0.15%)40.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.16 V (0.08%)207.8 V0.26 V (0.13%)34.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.14 V (0.07%)207.9 V0.23 V (0.11%)30.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.11 V (0.05%)207.9 V0.18 V (0.09%)24.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.09 V (0.04%)207.9 V0.15 V (0.07%)20.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.04%)207.9 V0.12 V (0.06%)16.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.06 V (0.03%)207.9 V0.09 V (0.04%)12.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 20 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 20 feet one-way at 208V (3-Phase), you need 1 AWG copper wire. This produces a voltage drop of 0.67V (0.32%) and delivers 207.3V at the load.

What size aluminum wire is required for 125 amps at 20 feet?

Using aluminum conductors (75°C rating), you should use 2/0 AWG to maintain voltage drop at 0.69V (0.33%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.