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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

125 Amp Wire Size at 450 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 125 A load over a 450 ft (137.2 m) one-way run.

Copper Wire (≤3% Drop)500 kcmil253.4 mm² · Drop: 2.41%
Aluminum Wire (≤3% Drop)750 kcmilDrop: 3.19V (2.65%)
Voltage at Load End117.1 VLoss: 2.9 V (362.0 W)
Power & Breaker (125%)15.0 kW160A Breaker Recommended

All AWG & kcmil Wire Gauges for 125 Amps at 450 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A352.79 V (293.99%)0.0 V581.94 V (484.95%)44098.9 WDrop/Amp High
12 AWG3.31 mm²20 A221.69 V (184.74%)0.0 V365.69 V (304.74%)27711.7 WDrop/Amp High
10 AWG5.26 mm²30 A139.51 V (116.26%)0.0 V230.12 V (191.77%)17438.4 WDrop/Amp High
8 AWG8.37 mm²50 A87.67 V (73.06%)32.3 V144.62 V (120.51%)10958.9 WDrop/Amp High
6 AWG13.3 mm²65 A55.17 V (45.98%)64.8 V91.01 V (75.84%)6896.7 WDrop/Amp High
4 AWG21.15 mm²85 A34.7 V (28.91%)85.3 V57.23 V (47.69%)4336.9 WDrop/Amp High
3 AWG26.67 mm²100 A27.51 V (22.93%)92.5 V45.39 V (37.82%)3439.3 WDrop/Amp High
2 AWG33.62 mm²115 A21.83 V (18.19%)98.2 V36.0 V (30.0%)2728.3 WDrop/Amp High
1 AWG42.41 mm²130 A17.3 V (14.42%)102.7 V28.54 V (23.78%)2162.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A13.72 V (11.43%)106.3 V22.63 V (18.86%)1714.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.88 V (9.07%)109.1 V17.95 V (14.96%)1360.3 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.63 V (7.19%)111.4 V14.24 V (11.87%)1079.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.85 V (5.7%)113.2 V11.29 V (9.41%)855.7 WDrop/Amp High
250 kcmil126.7 mm²255 A5.79 V (4.83%)114.2 V9.55 V (7.96%)724.0 W~ ≤5%
300 kcmil152.0 mm²285 A4.83 V (4.02%)115.2 V7.96 V (6.64%)603.5 W~ ≤5%
350 kcmil177.3 mm²310 A4.14 V (3.45%)115.9 V6.83 V (5.69%)517.3 W~ ≤5%
400 kcmil202.7 mm²335 A3.62 V (3.02%)116.4 V5.97 V (4.98%)452.5 W~ ≤5%
500 kcmil253.4 mm²380 A2.9 V (2.41%)117.1 V4.78 V (3.98%)362.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.41 V (2.01%)117.6 V3.98 V (3.32%)301.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.93 V (1.61%)118.1 V3.19 V (2.65%)241.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.45 V (1.21%)118.6 V2.39 V (1.99%)181.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 125 amps at 450 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 125A load over 450 feet one-way at 120V (1-Phase), you need 500 kcmil copper wire. This produces a voltage drop of 2.9V (2.41%) and delivers 117.1V at the load.

What size aluminum wire is required for 125 amps at 450 feet?

Using aluminum conductors (75°C rating), you should use 750 kcmil to maintain voltage drop at 3.19V (2.65%).

What breaker size is needed for a 125A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (125A × 1.25 = 156.2A), which corresponds to a standard 160A circuit breaker.