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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 100 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 2.6%
Aluminum Wire (≤3% Drop)6 AWGDrop: 3.24V (2.7%)
Voltage at Load End116.9 VLoss: 3.12 V (62.3 W)
Power & Breaker (125%)2.4 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 100 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A12.54 V (10.45%)107.5 V20.69 V (17.24%)250.9 WDrop/Amp High
12 AWG3.31 mm²20 A7.88 V (6.57%)112.1 V13.0 V (10.84%)157.6 WDrop/Amp High
10 AWG5.26 mm²30 A4.96 V (4.13%)115.0 V8.18 V (6.82%)99.2 W~ ≤5%
8 AWG8.37 mm²50 A3.12 V (2.6%)116.9 V5.14 V (4.28%)62.3 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.96 V (1.63%)118.0 V3.24 V (2.7%)39.2 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.23 V (1.03%)118.8 V2.03 V (1.7%)24.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.98 V (0.82%)119.0 V1.61 V (1.34%)19.6 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.78 V (0.65%)119.2 V1.28 V (1.07%)15.5 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.62 V (0.51%)119.4 V1.01 V (0.85%)12.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.49 V (0.41%)119.5 V0.8 V (0.67%)9.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.39 V (0.32%)119.6 V0.64 V (0.53%)7.7 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.31 V (0.26%)119.7 V0.51 V (0.42%)6.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.24 V (0.2%)119.8 V0.4 V (0.33%)4.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.21 V (0.17%)119.8 V0.34 V (0.28%)4.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.17 V (0.14%)119.8 V0.28 V (0.24%)3.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.15 V (0.12%)119.9 V0.24 V (0.2%)2.9 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.13 V (0.11%)119.9 V0.21 V (0.18%)2.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.1 V (0.09%)119.9 V0.17 V (0.14%)2.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.09 V (0.07%)119.9 V0.14 V (0.12%)1.7 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.06%)119.9 V0.11 V (0.09%)1.4 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.05 V (0.04%)119.9 V0.08 V (0.07%)1.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 100 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 100 feet one-way at 120V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 3.12V (2.6%) and delivers 116.9V at the load.

What size aluminum wire is required for 20 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 3.24V (2.7%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.