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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 80 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 80 ft (24.4 m) one-way run.

Copper Wire (≤3% Drop)8 AWG8.37 mm² · Drop: 2.08%
Aluminum Wire (≤3% Drop)6 AWGDrop: 2.59V (2.16%)
Voltage at Load End117.5 VLoss: 2.49 V (49.9 W)
Power & Breaker (125%)2.4 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 80 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A10.03 V (8.36%)110.0 V16.55 V (13.79%)200.7 WDrop/Amp High
12 AWG3.31 mm²20 A6.31 V (5.25%)113.7 V10.4 V (8.67%)126.1 WDrop/Amp High
10 AWG5.26 mm²30 A3.97 V (3.31%)116.0 V6.55 V (5.45%)79.4 W~ ≤5%
8 AWG8.37 mm²50 A2.49 V (2.08%)117.5 V4.11 V (3.43%)49.9 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A1.57 V (1.31%)118.4 V2.59 V (2.16%)31.4 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A0.99 V (0.82%)119.0 V1.63 V (1.36%)19.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A0.78 V (0.65%)119.2 V1.29 V (1.08%)15.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.62 V (0.52%)119.4 V1.02 V (0.85%)12.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.49 V (0.41%)119.5 V0.81 V (0.68%)9.8 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.39 V (0.33%)119.6 V0.64 V (0.54%)7.8 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.31 V (0.26%)119.7 V0.51 V (0.43%)6.2 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.25 V (0.2%)119.8 V0.41 V (0.34%)4.9 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.19 V (0.16%)119.8 V0.32 V (0.27%)3.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.16 V (0.14%)119.8 V0.27 V (0.23%)3.3 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.14 V (0.11%)119.9 V0.23 V (0.19%)2.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.12 V (0.1%)119.9 V0.19 V (0.16%)2.4 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.1 V (0.09%)119.9 V0.17 V (0.14%)2.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.08 V (0.07%)119.9 V0.14 V (0.11%)1.6 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.07 V (0.06%)119.9 V0.11 V (0.09%)1.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.05 V (0.05%)119.9 V0.09 V (0.08%)1.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.04 V (0.03%)120.0 V0.07 V (0.06%)0.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 80 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 80 feet one-way at 120V (1-Phase), you need 8 AWG copper wire. This produces a voltage drop of 2.49V (2.08%) and delivers 117.5V at the load.

What size aluminum wire is required for 20 amps at 80 feet?

Using aluminum conductors (75°C rating), you should use 6 AWG to maintain voltage drop at 2.59V (2.16%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.