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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

250 Amp Wire Size at 150 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 250 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 1.61%
Aluminum Wire (≤3% Drop)350 kcmilDrop: 3.94V (1.9%)
Voltage at Load End204.7 VLoss: 3.34 V (1447.9 W)
Power & Breaker (125%)90.07 kW350A Breaker Recommended

All AWG & kcmil Wire Gauges for 250 Amps at 150 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A203.68 V (97.93%)4.3 V335.98 V (161.53%)88197.8 WDrop/Amp High
12 AWG3.31 mm²20 A127.99 V (61.54%)80.0 V211.13 V (101.51%)55423.4 WDrop/Amp High
10 AWG5.26 mm²30 A80.54 V (38.72%)127.5 V132.86 V (63.88%)34876.7 WDrop/Amp High
8 AWG8.37 mm²50 A50.62 V (24.34%)157.4 V83.49 V (40.14%)21917.7 WDrop/Amp High
6 AWG13.3 mm²65 A31.85 V (15.31%)176.1 V52.54 V (25.26%)13793.3 WDrop/Amp High
4 AWG21.15 mm²85 A20.03 V (9.63%)188.0 V33.04 V (15.89%)8673.8 WDrop/Amp High
3 AWG26.67 mm²100 A15.89 V (7.64%)192.1 V26.2 V (12.6%)6878.6 WDrop/Amp High
2 AWG33.62 mm²115 A12.6 V (6.06%)195.4 V20.79 V (9.99%)5456.6 WDrop/Amp High
1 AWG42.41 mm²130 A9.99 V (4.8%)198.0 V16.48 V (7.92%)4325.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A7.92 V (3.81%)200.1 V13.06 V (6.28%)3429.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.28 V (3.02%)201.7 V10.36 V (4.98%)2720.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A4.98 V (2.4%)203.0 V8.22 V (3.95%)2158.0 WDrop/Amp High
4/0 AWG107.2 mm²230 A3.95 V (1.9%)204.0 V6.52 V (3.13%)1711.3 WDrop/Amp High
250 kcmil126.7 mm²255 A3.34 V (1.61%)204.7 V5.52 V (2.65%)1447.9 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.79 V (1.34%)205.2 V4.6 V (2.21%)1206.9 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.39 V (1.15%)205.6 V3.94 V (1.9%)1034.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.09 V (1.0%)205.9 V3.45 V (1.66%)905.0 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.67 V (0.8%)206.3 V2.76 V (1.33%)724.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.39 V (0.67%)206.6 V2.3 V (1.11%)603.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.11 V (0.54%)206.9 V1.84 V (0.88%)482.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.84 V (0.4%)207.2 V1.38 V (0.66%)362.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 250 amps at 150 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 250A load over 150 feet one-way at 208V (3-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 3.34V (1.61%) and delivers 204.7V at the load.

What size aluminum wire is required for 250 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 350 kcmil to maintain voltage drop at 3.94V (1.9%).

What breaker size is needed for a 250A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (250A × 1.25 = 312.5A), which corresponds to a standard 350A circuit breaker.