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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

300 Amp Wire Size at 120 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 300 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)350 kcmil177.3 mm² · Drop: 2.21%
Aluminum Wire (≤3% Drop)500 kcmilDrop: 3.06V (2.55%)
Voltage at Load End117.4 VLoss: 2.65 V (794.6 W)
Power & Breaker (125%)36.0 kW400A Breaker Recommended

All AWG & kcmil Wire Gauges for 300 Amps at 120 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A225.79 V (188.16%)0.0 V372.44 V (310.37%)67735.9 WDrop/Amp High
12 AWG3.31 mm²20 A141.88 V (118.24%)0.0 V234.04 V (195.04%)42565.2 WDrop/Amp High
10 AWG5.26 mm²30 A89.28 V (74.4%)30.7 V147.28 V (122.73%)26785.3 WDrop/Amp High
8 AWG8.37 mm²50 A56.11 V (46.76%)63.9 V92.55 V (77.13%)16832.8 WDrop/Amp High
6 AWG13.3 mm²65 A35.31 V (29.43%)84.7 V58.25 V (48.54%)10593.3 WDrop/Amp High
4 AWG21.15 mm²85 A22.21 V (18.5%)97.8 V36.63 V (30.52%)6661.5 WDrop/Amp High
3 AWG26.67 mm²100 A17.61 V (14.67%)102.4 V29.05 V (24.21%)5282.7 WDrop/Amp High
2 AWG33.62 mm²115 A13.97 V (11.64%)106.0 V23.04 V (19.2%)4190.7 WDrop/Amp High
1 AWG42.41 mm²130 A11.07 V (9.23%)108.9 V18.27 V (15.22%)3322.1 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.78 V (7.32%)111.2 V14.48 V (12.07%)2634.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.96 V (5.8%)113.0 V11.49 V (9.57%)2089.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.52 V (4.6%)114.5 V9.11 V (7.59%)1657.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.38 V (3.65%)115.6 V7.23 V (6.02%)1314.3 WDrop/Amp High
250 kcmil126.7 mm²255 A3.71 V (3.09%)116.3 V6.11 V (5.1%)1112.0 WDrop/Amp High
300 kcmil152.0 mm²285 A3.09 V (2.57%)116.9 V5.1 V (4.25%)926.9 WDrop/Amp High
350 kcmil177.3 mm²310 A2.65 V (2.21%)117.4 V4.37 V (3.64%)794.6 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.32 V (1.93%)117.7 V3.82 V (3.18%)695.1 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.85 V (1.54%)118.1 V3.06 V (2.55%)556.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.54 V (1.29%)118.5 V2.55 V (2.12%)463.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.24 V (1.03%)118.8 V2.04 V (1.7%)370.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.93 V (0.77%)119.1 V1.53 V (1.27%)278.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 300 amps at 120 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 300A load over 120 feet one-way at 120V (1-Phase), you need 350 kcmil copper wire. This produces a voltage drop of 2.65V (2.21%) and delivers 117.4V at the load.

What size aluminum wire is required for 300 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 500 kcmil to maintain voltage drop at 3.06V (2.55%).

What breaker size is needed for a 300A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (300A × 1.25 = 375.0A), which corresponds to a standard 400A circuit breaker.