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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

60 Amp Wire Size at 120 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 60 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)3 AWG26.67 mm² · Drop: 2.93%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 2.9V (2.41%)
Voltage at Load End116.5 VLoss: 3.52 V (211.3 W)
Power & Breaker (125%)7.2 kW80A Breaker Recommended

All AWG & kcmil Wire Gauges for 60 Amps at 120 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A45.16 V (37.63%)74.8 V74.49 V (62.07%)2709.4 WDrop/Amp High
12 AWG3.31 mm²20 A28.38 V (23.65%)91.6 V46.81 V (39.01%)1702.6 WDrop/Amp High
10 AWG5.26 mm²30 A17.86 V (14.88%)102.1 V29.46 V (24.55%)1071.4 WDrop/Amp High
8 AWG8.37 mm²50 A11.22 V (9.35%)108.8 V18.51 V (15.43%)673.3 WDrop/Amp High
6 AWG13.3 mm²65 A7.06 V (5.89%)112.9 V11.65 V (9.71%)423.7 WDrop/Amp High
4 AWG21.15 mm²85 A4.44 V (3.7%)115.6 V7.33 V (6.1%)266.5 W~ ≤5%
3 AWG26.67 mm²100 A3.52 V (2.93%)116.5 V5.81 V (4.84%)211.3 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.79 V (2.33%)117.2 V4.61 V (3.84%)167.6 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.21 V (1.85%)117.8 V3.65 V (3.04%)132.9 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.76 V (1.46%)118.2 V2.9 V (2.41%)105.4 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.39 V (1.16%)118.6 V2.3 V (1.91%)83.6 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.1 V (0.92%)118.9 V1.82 V (1.52%)66.3 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.88 V (0.73%)119.1 V1.45 V (1.2%)52.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.74 V (0.62%)119.3 V1.22 V (1.02%)44.5 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.62 V (0.51%)119.4 V1.02 V (0.85%)37.1 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.53 V (0.44%)119.5 V0.87 V (0.73%)31.8 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.46 V (0.39%)119.5 V0.76 V (0.64%)27.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.37 V (0.31%)119.6 V0.61 V (0.51%)22.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.31 V (0.26%)119.7 V0.51 V (0.42%)18.5 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.25 V (0.21%)119.8 V0.41 V (0.34%)14.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.19 V (0.15%)119.8 V0.31 V (0.25%)11.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 60 amps at 120 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 60A load over 120 feet one-way at 120V (1-Phase), you need 3 AWG copper wire. This produces a voltage drop of 3.52V (2.93%) and delivers 116.5V at the load.

What size aluminum wire is required for 60 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 2.9V (2.41%).

What breaker size is needed for a 60A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (60A × 1.25 = 75.0A), which corresponds to a standard 80A circuit breaker.