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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

350 Amp Wire Size at 500 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 350 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)13× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.89%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 7.43V (61.93%)
Voltage at Load End11.7 VLoss: 0.35 V (121.3 W)
Power & Breaker (125%)4.2 kW450A Breaker Recommended

All AWG & kcmil Wire Gauges for 350 Amps at 500 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A1097.57 V (9146.44%)0.0 V1810.48 V (15087.36%)384150.6 WDrop/Amp High
12 AWG3.31 mm²20 A689.71 V (5747.61%)0.0 V1137.71 V (9480.88%)241399.8 WDrop/Amp High
10 AWG5.26 mm²30 A434.02 V (3616.84%)0.0 V715.93 V (5966.1%)151907.5 WDrop/Amp High
8 AWG8.37 mm²50 A272.75 V (2272.95%)0.0 V449.92 V (3749.31%)95463.9 WDrop/Amp High
6 AWG13.3 mm²65 A171.65 V (1430.42%)0.0 V283.14 V (2359.53%)60077.7 WDrop/Amp High
4 AWG21.15 mm²85 A107.94 V (899.51%)0.0 V178.05 V (1483.77%)37779.3 WDrop/Amp High
3 AWG26.67 mm²100 A85.6 V (713.33%)0.0 V141.2 V (1176.67%)29960.0 WDrop/Amp High
2 AWG33.62 mm²115 A67.9 V (565.87%)0.0 V112.01 V (933.42%)23766.6 WDrop/Amp High
1 AWG42.41 mm²130 A53.83 V (448.59%)0.0 V88.8 V (739.96%)18840.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A42.68 V (355.67%)0.0 V70.4 V (586.68%)14938.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A33.86 V (282.14%)0.0 V55.85 V (465.4%)11849.8 WDrop/Amp High
3/0 AWG85.01 mm²200 A26.86 V (223.79%)0.0 V44.3 V (369.15%)9399.3 WDrop/Amp High
4/0 AWG107.2 mm²230 A21.3 V (177.47%)0.0 V35.13 V (292.74%)7453.7 WDrop/Amp High
250 kcmil126.7 mm²255 A18.02 V (150.15%)0.0 V29.72 V (247.69%)6306.5 WDrop/Amp High
300 kcmil152.0 mm²285 A15.02 V (125.16%)0.0 V24.78 V (206.46%)5256.8 WDrop/Amp High
350 kcmil177.3 mm²310 A12.88 V (107.3%)0.0 V21.24 V (177.0%)4506.7 WDrop/Amp High
400 kcmil202.7 mm²335 A11.26 V (93.86%)0.7 V18.58 V (154.82%)3941.9 WDrop/Amp High
500 kcmil253.4 mm²380 A9.01 V (75.08%)3.0 V14.86 V (123.84%)3153.2 WDrop/Amp High
600 kcmil304.0 mm²420 A7.51 V (62.58%)4.5 V12.39 V (103.23%)2628.4 WDrop/Amp High
750 kcmil380.0 mm²475 A6.01 V (50.06%)6.0 V9.91 V (82.58%)2102.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A4.51 V (37.55%)7.5 V7.43 V (61.93%)1576.9 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 350 amps at 500 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 350A load over 500 feet one-way at 12V (DC), you need 13× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.89%) and delivers 11.7V at the load.

What size aluminum wire is required for 350 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 7.43V (61.93%).

What breaker size is needed for a 350A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (350A × 1.25 = 437.5A), which corresponds to a standard 450A circuit breaker.