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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 1000 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 1000 ft (304.8 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 1.86%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 14.71V (6.13%)
Voltage at Load End235.5 VLoss: 4.46 V (3089.5 W)
Power & Breaker (125%)166.28 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 1000 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A2172.63 V (905.26%)0.0 V3583.83 V (1493.26%)1505243.1 WDrop/Amp High
12 AWG3.31 mm²20 A1365.28 V (568.87%)0.0 V2252.07 V (938.36%)945892.9 WDrop/Amp High
10 AWG5.26 mm²30 A859.14 V (357.97%)0.0 V1417.18 V (590.49%)595229.2 WDrop/Amp High
8 AWG8.37 mm²50 A539.91 V (224.96%)0.0 V890.6 V (371.09%)374062.8 WDrop/Amp High
6 AWG13.3 mm²65 A339.78 V (141.57%)0.0 V560.48 V (233.53%)235406.4 WDrop/Amp High
4 AWG21.15 mm²85 A213.67 V (89.03%)26.3 V352.45 V (146.85%)148033.4 WDrop/Amp High
3 AWG26.67 mm²100 A169.44 V (70.6%)70.6 V279.5 V (116.46%)117394.3 WDrop/Amp High
2 AWG33.62 mm²115 A134.42 V (56.01%)105.6 V221.72 V (92.38%)93126.3 WDrop/Amp High
1 AWG42.41 mm²130 A106.56 V (44.4%)133.4 V175.77 V (73.24%)73824.7 WDrop/Amp High
1/0 AWG53.49 mm²150 A84.48 V (35.2%)155.5 V139.36 V (58.07%)58532.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A67.02 V (27.92%)173.0 V110.55 V (46.06%)46431.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A53.16 V (22.15%)186.8 V87.69 V (36.54%)36829.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A42.16 V (17.56%)197.8 V69.54 V (28.97%)29206.2 WDrop/Amp High
250 kcmil126.7 mm²255 A35.67 V (14.86%)204.3 V58.83 V (24.51%)24711.2 WDrop/Amp High
300 kcmil152.0 mm²285 A29.73 V (12.39%)210.3 V49.04 V (20.43%)20598.1 WDrop/Amp High
350 kcmil177.3 mm²310 A25.49 V (10.62%)214.5 V42.04 V (17.52%)17658.8 WDrop/Amp High
400 kcmil202.7 mm²335 A22.29 V (9.29%)217.7 V36.78 V (15.32%)15446.0 WDrop/Amp High
500 kcmil253.4 mm²380 A17.83 V (7.43%)222.2 V29.42 V (12.26%)12355.6 WDrop/Amp High
600 kcmil304.0 mm²420 A14.87 V (6.19%)225.1 V24.52 V (10.22%)10299.0 WDrop/Amp High
750 kcmil380.0 mm²475 A11.89 V (4.96%)228.1 V19.62 V (8.17%)8239.2 W~ ≤5%
1000 kcmil506.7 mm²545 A8.92 V (3.72%)231.1 V14.71 V (6.13%)6179.0 W~ ≤5%

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 1000 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 1000 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 4.46V (1.86%) and delivers 235.5V at the load.

What size aluminum wire is required for 400 amps at 1000 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 14.71V (6.13%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.