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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 50 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 50 ft (15.2 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 0.31%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 0.74V (0.31%)
Voltage at Load End239.3 VLoss: 0.74 V (515.0 W)
Power & Breaker (125%)166.28 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 50 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A108.63 V (45.26%)131.4 V179.19 V (74.66%)75262.2 WDrop/Amp High
12 AWG3.31 mm²20 A68.26 V (28.44%)171.7 V112.6 V (46.92%)47294.6 WDrop/Amp High
10 AWG5.26 mm²30 A42.96 V (17.9%)197.0 V70.86 V (29.52%)29761.5 WDrop/Amp High
8 AWG8.37 mm²50 A27.0 V (11.25%)213.0 V44.53 V (18.55%)18703.1 WDrop/Amp High
6 AWG13.3 mm²65 A16.99 V (7.08%)223.0 V28.02 V (11.68%)11770.3 WDrop/Amp High
4 AWG21.15 mm²85 A10.68 V (4.45%)229.3 V17.62 V (7.34%)7401.7 WDrop/Amp High
3 AWG26.67 mm²100 A8.47 V (3.53%)231.5 V13.98 V (5.82%)5869.7 WDrop/Amp High
2 AWG33.62 mm²115 A6.72 V (2.8%)233.3 V11.09 V (4.62%)4656.3 WDrop/Amp High
1 AWG42.41 mm²130 A5.33 V (2.22%)234.7 V8.79 V (3.66%)3691.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A4.22 V (1.76%)235.8 V6.97 V (2.9%)2926.6 WDrop/Amp High
2/0 AWG67.43 mm²175 A3.35 V (1.4%)236.6 V5.53 V (2.3%)2321.6 WDrop/Amp High
3/0 AWG85.01 mm²200 A2.66 V (1.11%)237.3 V4.38 V (1.83%)1841.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A2.11 V (0.88%)237.9 V3.48 V (1.45%)1460.3 WDrop/Amp High
250 kcmil126.7 mm²255 A1.78 V (0.74%)238.2 V2.94 V (1.23%)1235.6 WDrop/Amp High
300 kcmil152.0 mm²285 A1.49 V (0.62%)238.5 V2.45 V (1.02%)1029.9 WDrop/Amp High
350 kcmil177.3 mm²310 A1.27 V (0.53%)238.7 V2.1 V (0.88%)882.9 WDrop/Amp High
400 kcmil202.7 mm²335 A1.11 V (0.46%)238.9 V1.84 V (0.77%)772.3 WDrop/Amp High
500 kcmil253.4 mm²380 A0.89 V (0.37%)239.1 V1.47 V (0.61%)617.8 WDrop/Amp High
600 kcmil304.0 mm²420 A0.74 V (0.31%)239.3 V1.23 V (0.51%)515.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.59 V (0.25%)239.4 V0.98 V (0.41%)412.0 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.45 V (0.19%)239.6 V0.74 V (0.31%)309.0 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 50 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 50 feet one-way at 240V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 0.74V (0.31%) and delivers 239.3V at the load.

What size aluminum wire is required for 400 amps at 50 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 0.74V (0.31%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.