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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

400 Amp Wire Size at 250 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 400 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)600 kcmil304.0 mm² · Drop: 1.79%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 3.68V (1.77%)
Voltage at Load End204.3 VLoss: 3.72 V (2574.8 W)
Power & Breaker (125%)144.11 kW500A Breaker Recommended

All AWG & kcmil Wire Gauges for 400 Amps at 250 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A543.16 V (261.13%)0.0 V895.96 V (430.75%)376310.8 WDrop/Amp High
12 AWG3.31 mm²20 A341.32 V (164.1%)0.0 V563.02 V (270.68%)236473.2 WDrop/Amp High
10 AWG5.26 mm²30 A214.78 V (103.26%)0.0 V354.29 V (170.33%)148807.3 WDrop/Amp High
8 AWG8.37 mm²50 A134.98 V (64.89%)73.0 V222.65 V (107.04%)93515.7 WDrop/Amp High
6 AWG13.3 mm²65 A84.94 V (40.84%)123.1 V140.12 V (67.37%)58851.6 WDrop/Amp High
4 AWG21.15 mm²85 A53.42 V (25.68%)154.6 V88.11 V (42.36%)37008.3 WDrop/Amp High
3 AWG26.67 mm²100 A42.36 V (20.37%)165.6 V69.88 V (33.59%)29348.6 WDrop/Amp High
2 AWG33.62 mm²115 A33.6 V (16.16%)174.4 V55.43 V (26.65%)23281.6 WDrop/Amp High
1 AWG42.41 mm²130 A26.64 V (12.81%)181.4 V43.94 V (21.13%)18456.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A21.12 V (10.15%)186.9 V34.84 V (16.75%)14633.1 WDrop/Amp High
2/0 AWG67.43 mm²175 A16.75 V (8.06%)191.2 V27.64 V (13.29%)11608.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A13.29 V (6.39%)194.7 V21.92 V (10.54%)9207.5 WDrop/Amp High
4/0 AWG107.2 mm²230 A10.54 V (5.07%)197.5 V17.38 V (8.36%)7301.6 WDrop/Amp High
250 kcmil126.7 mm²255 A8.92 V (4.29%)199.1 V14.71 V (7.07%)6177.8 WDrop/Amp High
300 kcmil152.0 mm²285 A7.43 V (3.57%)200.6 V12.26 V (5.89%)5149.5 WDrop/Amp High
350 kcmil177.3 mm²310 A6.37 V (3.06%)201.6 V10.51 V (5.05%)4414.7 WDrop/Amp High
400 kcmil202.7 mm²335 A5.57 V (2.68%)202.4 V9.19 V (4.42%)3861.5 WDrop/Amp High
500 kcmil253.4 mm²380 A4.46 V (2.14%)203.5 V7.35 V (3.54%)3088.9 WDrop/Amp High
600 kcmil304.0 mm²420 A3.72 V (1.79%)204.3 V6.13 V (2.95%)2574.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.97 V (1.43%)205.0 V4.9 V (2.36%)2059.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A2.23 V (1.07%)205.8 V3.68 V (1.77%)1544.8 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 400 amps at 250 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 400A load over 250 feet one-way at 208V (3-Phase), you need 600 kcmil copper wire. This produces a voltage drop of 3.72V (1.79%) and delivers 204.3V at the load.

What size aluminum wire is required for 400 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 3.68V (1.77%).

What breaker size is needed for a 400A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (400A × 1.25 = 500.0A), which corresponds to a standard 500A circuit breaker.