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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 175 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.79%
Aluminum Wire (≤3% Drop)4 AWGDrop: 6.94V (2.89%)
Voltage at Load End233.3 VLoss: 6.69 V (521.4 W)
Power & Breaker (125%)18.71 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 175 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A42.77 V (17.82%)197.2 V70.56 V (29.4%)3333.9 WDrop/Amp High
12 AWG3.31 mm²20 A26.88 V (11.2%)213.1 V44.34 V (18.47%)2095.0 WDrop/Amp High
10 AWG5.26 mm²30 A16.91 V (7.05%)223.1 V27.9 V (11.63%)1318.3 WDrop/Amp High
8 AWG8.37 mm²50 A10.63 V (4.43%)229.4 V17.53 V (7.31%)828.5 W~ ≤5%
6 AWG13.3 mm²65 A6.69 V (2.79%)233.3 V11.03 V (4.6%)521.4 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A4.21 V (1.75%)235.8 V6.94 V (2.89%)327.9 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.34 V (1.39%)236.7 V5.5 V (2.29%)260.0 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.65 V (1.1%)237.4 V4.37 V (1.82%)206.3 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A2.1 V (0.87%)237.9 V3.46 V (1.44%)163.5 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.66 V (0.69%)238.3 V2.74 V (1.14%)129.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.32 V (0.55%)238.7 V2.18 V (0.91%)102.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A1.05 V (0.44%)239.0 V1.73 V (0.72%)81.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.83 V (0.35%)239.2 V1.37 V (0.57%)64.7 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.7 V (0.29%)239.3 V1.16 V (0.48%)54.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.59 V (0.24%)239.4 V0.97 V (0.4%)45.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.5 V (0.21%)239.5 V0.83 V (0.34%)39.1 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.44 V (0.18%)239.6 V0.72 V (0.3%)34.2 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.35 V (0.15%)239.6 V0.58 V (0.24%)27.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.29 V (0.12%)239.7 V0.48 V (0.2%)22.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.23 V (0.1%)239.8 V0.39 V (0.16%)18.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.18 V (0.07%)239.8 V0.29 V (0.12%)13.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 175 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 175 feet one-way at 240V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 6.69V (2.79%) and delivers 233.3V at the load.

What size aluminum wire is required for 45 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 6.94V (2.89%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.