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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

45 Amp Wire Size at 750 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 45 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)2/0 AWG67.43 mm² · Drop: 2.72%
Aluminum Wire (≤3% Drop)4/0 AWGDrop: 6.77V (2.82%)
Voltage at Load End233.5 VLoss: 6.53 V (293.8 W)
Power & Breaker (125%)10.8 kW60A Breaker Recommended

All AWG & kcmil Wire Gauges for 45 Amps at 750 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A211.67 V (88.2%)28.3 V349.16 V (145.49%)9525.4 WDrop/Amp High
12 AWG3.31 mm²20 A133.02 V (55.42%)107.0 V219.41 V (91.42%)5985.7 WDrop/Amp High
10 AWG5.26 mm²30 A83.7 V (34.88%)156.3 V138.07 V (57.53%)3766.7 WDrop/Amp High
8 AWG8.37 mm²50 A52.6 V (21.92%)187.4 V86.77 V (36.15%)2367.1 WDrop/Amp High
6 AWG13.3 mm²65 A33.1 V (13.79%)206.9 V54.61 V (22.75%)1489.7 WDrop/Amp High
4 AWG21.15 mm²85 A20.82 V (8.67%)219.2 V34.34 V (14.31%)936.8 WDrop/Amp High
3 AWG26.67 mm²100 A16.51 V (6.88%)223.5 V27.23 V (11.35%)742.9 WDrop/Amp High
2 AWG33.62 mm²115 A13.1 V (5.46%)226.9 V21.6 V (9.0%)589.3 WDrop/Amp High
1 AWG42.41 mm²130 A10.38 V (4.33%)229.6 V17.12 V (7.14%)467.2 W~ ≤5%
1/0 AWG53.49 mm²150 A8.23 V (3.43%)231.8 V13.58 V (5.66%)370.4 W~ ≤5%
2/0 AWG67.43 mm²175 A6.53 V (2.72%)233.5 V10.77 V (4.49%)293.8 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A5.18 V (2.16%)234.8 V8.54 V (3.56%)233.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A4.11 V (1.71%)235.9 V6.77 V (2.82%)184.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A3.48 V (1.45%)236.5 V5.73 V (2.39%)156.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A2.9 V (1.21%)237.1 V4.78 V (1.99%)130.3 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A2.48 V (1.03%)237.5 V4.1 V (1.71%)111.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A2.17 V (0.91%)237.8 V3.58 V (1.49%)97.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A1.74 V (0.72%)238.3 V2.87 V (1.19%)78.2 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A1.45 V (0.6%)238.6 V2.39 V (1.0%)65.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A1.16 V (0.48%)238.8 V1.91 V (0.8%)52.1 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.87 V (0.36%)239.1 V1.43 V (0.6%)39.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 45 amps at 750 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 45A load over 750 feet one-way at 240V (1-Phase), you need 2/0 AWG copper wire. This produces a voltage drop of 6.53V (2.72%) and delivers 233.5V at the load.

What size aluminum wire is required for 45 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 4/0 AWG to maintain voltage drop at 6.77V (2.82%).

What breaker size is needed for a 45A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (45A × 1.25 = 56.2A), which corresponds to a standard 60A circuit breaker.