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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 750 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 750 ft (228.6 m) one-way run.

Copper Wire (≤3% Drop)250 kcmil126.7 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)400 kcmilDrop: 6.37V (2.65%)
Voltage at Load End233.8 VLoss: 6.18 V (494.2 W)
Power & Breaker (125%)19.2 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 750 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A376.31 V (156.8%)0.0 V620.74 V (258.64%)30104.9 WDrop/Amp High
12 AWG3.31 mm²20 A236.47 V (98.53%)3.5 V390.07 V (162.53%)18917.9 WDrop/Amp High
10 AWG5.26 mm²30 A148.81 V (62.0%)91.2 V245.46 V (102.28%)11904.6 WDrop/Amp High
8 AWG8.37 mm²50 A93.52 V (38.96%)146.5 V154.26 V (64.27%)7481.3 WDrop/Amp High
6 AWG13.3 mm²65 A58.85 V (24.52%)181.1 V97.08 V (40.45%)4708.1 WDrop/Amp High
4 AWG21.15 mm²85 A37.01 V (15.42%)203.0 V61.05 V (25.44%)2960.7 WDrop/Amp High
3 AWG26.67 mm²100 A29.35 V (12.23%)210.7 V48.41 V (20.17%)2347.9 WDrop/Amp High
2 AWG33.62 mm²115 A23.28 V (9.7%)216.7 V38.4 V (16.0%)1862.5 WDrop/Amp High
1 AWG42.41 mm²130 A18.46 V (7.69%)221.5 V30.44 V (12.69%)1476.5 WDrop/Amp High
1/0 AWG53.49 mm²150 A14.63 V (6.1%)225.4 V24.14 V (10.06%)1170.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A11.61 V (4.84%)228.4 V19.15 V (7.98%)928.6 W~ ≤5%
3/0 AWG85.01 mm²200 A9.21 V (3.84%)230.8 V15.19 V (6.33%)736.6 W~ ≤5%
4/0 AWG107.2 mm²230 A7.3 V (3.04%)232.7 V12.04 V (5.02%)584.1 W~ ≤5%
250 kcmil126.7 mm²255 A6.18 V (2.57%)233.8 V10.19 V (4.25%)494.2 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A5.15 V (2.15%)234.9 V8.49 V (3.54%)412.0 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A4.41 V (1.84%)235.6 V7.28 V (3.03%)353.2 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A3.86 V (1.61%)236.1 V6.37 V (2.65%)308.9 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A3.09 V (1.29%)236.9 V5.1 V (2.12%)247.1 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A2.57 V (1.07%)237.4 V4.25 V (1.77%)206.0 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A2.06 V (0.86%)237.9 V3.4 V (1.42%)164.8 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A1.54 V (0.64%)238.5 V2.55 V (1.06%)123.6 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 750 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 750 feet one-way at 240V (1-Phase), you need 250 kcmil copper wire. This produces a voltage drop of 6.18V (2.57%) and delivers 233.8V at the load.

What size aluminum wire is required for 80 amps at 750 feet?

Using aluminum conductors (75°C rating), you should use 400 kcmil to maintain voltage drop at 6.37V (2.65%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.