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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

450 Amp Wire Size at 300 Feet (240V Split-Phase (US Dryer / EV / Subpanel))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 450 A load over a 300 ft (91.4 m) one-way run.

Copper Wire (≤3% Drop)750 kcmil380.0 mm² · Drop: 1.93%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.73V (2.39%)
Voltage at Load End235.4 VLoss: 4.63 V (2085.6 W)
Power & Breaker (125%)108.0 kW600A Breaker Recommended

All AWG & kcmil Wire Gauges for 450 Amps at 300 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A846.7 V (352.79%)0.0 V1396.66 V (581.94%)381014.7 WDrop/Amp High
12 AWG3.31 mm²20 A532.06 V (221.69%)0.0 V877.66 V (365.69%)239429.1 WDrop/Amp High
10 AWG5.26 mm²30 A334.82 V (139.51%)0.0 V552.29 V (230.12%)150667.4 WDrop/Amp High
8 AWG8.37 mm²50 A210.41 V (87.67%)29.6 V347.08 V (144.62%)94684.6 WDrop/Amp High
6 AWG13.3 mm²65 A132.42 V (55.17%)107.6 V218.42 V (91.01%)59587.3 WDrop/Amp High
4 AWG21.15 mm²85 A83.27 V (34.7%)156.7 V137.35 V (57.23%)37470.9 WDrop/Amp High
3 AWG26.67 mm²100 A66.03 V (27.51%)174.0 V108.93 V (45.39%)29715.4 WDrop/Amp High
2 AWG33.62 mm²115 A52.38 V (21.83%)187.6 V86.41 V (36.0%)23572.6 WDrop/Amp High
1 AWG42.41 mm²130 A41.53 V (17.3%)198.5 V68.5 V (28.54%)18686.9 WDrop/Amp High
1/0 AWG53.49 mm²150 A32.92 V (13.72%)207.1 V54.31 V (22.63%)14816.0 WDrop/Amp High
2/0 AWG67.43 mm²175 A26.12 V (10.88%)213.9 V43.08 V (17.95%)11753.1 WDrop/Amp High
3/0 AWG85.01 mm²200 A20.72 V (8.63%)219.3 V34.17 V (14.24%)9322.6 WDrop/Amp High
4/0 AWG107.2 mm²230 A16.43 V (6.85%)223.6 V27.1 V (11.29%)7392.8 WDrop/Amp High
250 kcmil126.7 mm²255 A13.9 V (5.79%)226.1 V22.93 V (9.55%)6255.0 WDrop/Amp High
300 kcmil152.0 mm²285 A11.59 V (4.83%)228.4 V19.11 V (7.96%)5213.9 WDrop/Amp High
350 kcmil177.3 mm²310 A9.93 V (4.14%)230.1 V16.38 V (6.83%)4469.9 WDrop/Amp High
400 kcmil202.7 mm²335 A8.69 V (3.62%)231.3 V14.33 V (5.97%)3909.8 WDrop/Amp High
500 kcmil253.4 mm²380 A6.95 V (2.9%)233.0 V11.46 V (4.78%)3127.5 WDrop/Amp High
600 kcmil304.0 mm²420 A5.79 V (2.41%)234.2 V9.56 V (3.98%)2606.9 WDrop/Amp High
750 kcmil380.0 mm²475 A4.63 V (1.93%)235.4 V7.64 V (3.19%)2085.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A3.48 V (1.45%)236.5 V5.73 V (2.39%)1564.1 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 450 amps at 300 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 450A load over 300 feet one-way at 240V (1-Phase), you need 750 kcmil copper wire. This produces a voltage drop of 4.63V (1.93%) and delivers 235.4V at the load.

What size aluminum wire is required for 450 amps at 300 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.73V (2.39%).

What breaker size is needed for a 450A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (450A × 1.25 = 562.5A), which corresponds to a standard 600A circuit breaker.