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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

5 Amp Wire Size at 800 Feet (120V Single-Phase (US Standard Branch))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 5 A load over a 800 ft (243.8 m) one-way run.

Copper Wire (≤3% Drop)4 AWG21.15 mm² · Drop: 2.06%
Aluminum Wire (≤3% Drop)3 AWGDrop: 3.23V (2.69%)
Voltage at Load End117.5 VLoss: 2.47 V (12.3 W)
Power & Breaker (125%)0.6 kW10A Breaker Recommended

All AWG & kcmil Wire Gauges for 5 Amps at 800 Feet (120V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A25.09 V (20.91%)94.9 V41.38 V (34.49%)125.4 WDrop/Amp High
12 AWG3.31 mm²20 A15.76 V (13.14%)104.2 V26.0 V (21.67%)78.8 WDrop/Amp High
10 AWG5.26 mm²30 A9.92 V (8.27%)110.1 V16.36 V (13.64%)49.6 WDrop/Amp High
8 AWG8.37 mm²50 A6.23 V (5.2%)113.8 V10.28 V (8.57%)31.2 WDrop/Amp High
6 AWG13.3 mm²65 A3.92 V (3.27%)116.1 V6.47 V (5.39%)19.6 W~ ≤5%
4 AWG21.15 mm²85 A2.47 V (2.06%)117.5 V4.07 V (3.39%)12.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.96 V (1.63%)118.0 V3.23 V (2.69%)9.8 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.55 V (1.29%)118.4 V2.56 V (2.13%)7.8 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.23 V (1.03%)118.8 V2.03 V (1.69%)6.2 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.98 V (0.81%)119.0 V1.61 V (1.34%)4.9 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.77 V (0.64%)119.2 V1.28 V (1.06%)3.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.61 V (0.51%)119.4 V1.01 V (0.84%)3.1 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.49 V (0.41%)119.5 V0.8 V (0.67%)2.4 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.41 V (0.34%)119.6 V0.68 V (0.57%)2.1 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.34 V (0.29%)119.7 V0.57 V (0.47%)1.7 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.29 V (0.25%)119.7 V0.49 V (0.4%)1.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.26 V (0.21%)119.7 V0.42 V (0.35%)1.3 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.21 V (0.17%)119.8 V0.34 V (0.28%)1.0 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.17 V (0.14%)119.8 V0.28 V (0.24%)0.9 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.14 V (0.11%)119.9 V0.23 V (0.19%)0.7 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.1 V (0.09%)119.9 V0.17 V (0.14%)0.5 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 5 amps at 800 feet (120V)?

To stay within the NEC recommended 3% maximum voltage drop for a 5A load over 800 feet one-way at 120V (1-Phase), you need 4 AWG copper wire. This produces a voltage drop of 2.47V (2.06%) and delivers 117.5V at the load.

What size aluminum wire is required for 5 amps at 800 feet?

Using aluminum conductors (75°C rating), you should use 3 AWG to maintain voltage drop at 3.23V (2.69%).

What breaker size is needed for a 5A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (5A × 1.25 = 6.2A), which corresponds to a standard 10A circuit breaker.