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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

60 Amp Wire Size at 120 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 60 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.55%
Aluminum Wire (≤3% Drop)4 AWGDrop: 6.34V (2.64%)
Voltage at Load End233.9 VLoss: 6.12 V (635.6 W)
Power & Breaker (125%)24.94 kW80A Breaker Recommended

All AWG & kcmil Wire Gauges for 60 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A39.11 V (16.29%)200.9 V64.51 V (26.88%)4064.2 WDrop/Amp High
12 AWG3.31 mm²20 A24.58 V (10.24%)215.4 V40.54 V (16.89%)2553.9 WDrop/Amp High
10 AWG5.26 mm²30 A15.46 V (6.44%)224.5 V25.51 V (10.63%)1607.1 WDrop/Amp High
8 AWG8.37 mm²50 A9.72 V (4.05%)230.3 V16.03 V (6.68%)1010.0 WDrop/Amp High
6 AWG13.3 mm²65 A6.12 V (2.55%)233.9 V10.09 V (4.2%)635.6 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A3.85 V (1.6%)236.2 V6.34 V (2.64%)399.7 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A3.05 V (1.27%)237.0 V5.03 V (2.1%)317.0 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A2.42 V (1.01%)237.6 V3.99 V (1.66%)251.4 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.92 V (0.8%)238.1 V3.16 V (1.32%)199.3 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.52 V (0.63%)238.5 V2.51 V (1.05%)158.0 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A1.21 V (0.5%)238.8 V1.99 V (0.83%)125.4 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.96 V (0.4%)239.0 V1.58 V (0.66%)99.4 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.76 V (0.32%)239.2 V1.25 V (0.52%)78.9 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.64 V (0.27%)239.4 V1.06 V (0.44%)66.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.54 V (0.22%)239.5 V0.88 V (0.37%)55.6 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.46 V (0.19%)239.5 V0.76 V (0.32%)47.7 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.4 V (0.17%)239.6 V0.66 V (0.28%)41.7 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.32 V (0.13%)239.7 V0.53 V (0.22%)33.4 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.27 V (0.11%)239.7 V0.44 V (0.18%)27.8 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.21 V (0.09%)239.8 V0.35 V (0.15%)22.2 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.16 V (0.07%)239.8 V0.26 V (0.11%)16.7 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 60 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 60A load over 120 feet one-way at 240V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 6.12V (2.55%) and delivers 233.9V at the load.

What size aluminum wire is required for 60 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 6.34V (2.64%).

What breaker size is needed for a 60A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (60A × 1.25 = 75.0A), which corresponds to a standard 80A circuit breaker.