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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

20 Amp Wire Size at 120 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 20 A load over a 120 ft (36.6 m) one-way run.

Copper Wire (≤3% Drop)10 AWG5.26 mm² · Drop: 2.15%
Aluminum Wire (≤3% Drop)8 AWGDrop: 5.34V (2.23%)
Voltage at Load End234.8 VLoss: 5.15 V (178.6 W)
Power & Breaker (125%)8.31 kW25A Breaker Recommended

All AWG & kcmil Wire Gauges for 20 Amps at 120 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A13.04 V (5.43%)227.0 V21.5 V (8.96%)451.6 WDrop/Amp High
12 AWG3.31 mm²20 A8.19 V (3.41%)231.8 V13.51 V (5.63%)283.8 W~ ≤5%
10 AWG5.26 mm²30 A5.15 V (2.15%)234.8 V8.5 V (3.54%)178.6 W✓ PASS (≤3%)
8 AWG8.37 mm²50 A3.24 V (1.35%)236.8 V5.34 V (2.23%)112.2 W✓ PASS (≤3%)
6 AWG13.3 mm²65 A2.04 V (0.85%)238.0 V3.36 V (1.4%)70.6 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A1.28 V (0.53%)238.7 V2.11 V (0.88%)44.4 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A1.02 V (0.42%)239.0 V1.68 V (0.7%)35.2 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A0.81 V (0.34%)239.2 V1.33 V (0.55%)27.9 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A0.64 V (0.27%)239.4 V1.05 V (0.44%)22.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A0.51 V (0.21%)239.5 V0.84 V (0.35%)17.6 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.4 V (0.17%)239.6 V0.66 V (0.28%)13.9 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.32 V (0.13%)239.7 V0.53 V (0.22%)11.0 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.25 V (0.11%)239.7 V0.42 V (0.17%)8.8 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.21 V (0.09%)239.8 V0.35 V (0.15%)7.4 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.18 V (0.07%)239.8 V0.29 V (0.12%)6.2 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.15 V (0.06%)239.8 V0.25 V (0.11%)5.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.13 V (0.06%)239.9 V0.22 V (0.09%)4.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.11 V (0.04%)239.9 V0.18 V (0.07%)3.7 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.09 V (0.04%)239.9 V0.15 V (0.06%)3.1 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.07 V (0.03%)239.9 V0.12 V (0.05%)2.5 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.05 V (0.02%)239.9 V0.09 V (0.04%)1.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 20 amps at 120 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 20A load over 120 feet one-way at 240V (3-Phase), you need 10 AWG copper wire. This produces a voltage drop of 5.15V (2.15%) and delivers 234.8V at the load.

What size aluminum wire is required for 20 amps at 120 feet?

Using aluminum conductors (75°C rating), you should use 8 AWG to maintain voltage drop at 5.34V (2.23%).

What breaker size is needed for a 20A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (20A × 1.25 = 25.0A), which corresponds to a standard 25A circuit breaker.