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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 250 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 250 ft (76.2 m) one-way run.

Copper Wire (≤3% Drop)11× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.93%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 6.37V (53.09%)
Voltage at Load End11.7 VLoss: 0.35 V (210.6 W)
Power & Breaker (125%)7.2 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 250 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A940.78 V (7839.81%)0.0 V1551.84 V (12932.02%)564466.2 WDrop/Amp High
12 AWG3.31 mm²20 A591.18 V (4926.53%)0.0 V975.18 V (8126.47%)354709.8 WDrop/Amp High
10 AWG5.26 mm²30 A372.02 V (3100.15%)0.0 V613.66 V (5113.8%)223211.0 WDrop/Amp High
8 AWG8.37 mm²50 A233.79 V (1948.24%)0.0 V385.64 V (3213.69%)140273.5 WDrop/Amp High
6 AWG13.3 mm²65 A147.13 V (1226.08%)0.0 V242.69 V (2022.45%)88277.4 WDrop/Amp High
4 AWG21.15 mm²85 A92.52 V (771.01%)0.0 V152.62 V (1271.8%)55512.5 WDrop/Amp High
3 AWG26.67 mm²100 A73.37 V (611.43%)0.0 V121.03 V (1008.57%)44022.9 WDrop/Amp High
2 AWG33.62 mm²115 A58.2 V (485.03%)0.0 V96.01 V (800.08%)34922.4 WDrop/Amp High
1 AWG42.41 mm²130 A46.14 V (384.5%)0.0 V76.11 V (634.25%)27684.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A36.58 V (304.86%)0.0 V60.34 V (502.87%)21949.7 WDrop/Amp High
2/0 AWG67.43 mm²175 A29.02 V (241.83%)0.0 V47.87 V (398.91%)17412.0 WDrop/Amp High
3/0 AWG85.01 mm²200 A23.02 V (191.82%)0.0 V37.97 V (316.42%)13811.2 WDrop/Amp High
4/0 AWG107.2 mm²230 A18.25 V (152.12%)0.0 V30.11 V (250.92%)10952.3 WDrop/Amp High
250 kcmil126.7 mm²255 A15.44 V (128.7%)0.0 V25.48 V (212.3%)9266.7 WDrop/Amp High
300 kcmil152.0 mm²285 A12.87 V (107.28%)0.0 V21.24 V (176.96%)7724.3 WDrop/Amp High
350 kcmil177.3 mm²310 A11.04 V (91.97%)1.0 V18.21 V (151.71%)6622.1 WDrop/Amp High
400 kcmil202.7 mm²335 A9.65 V (80.45%)2.3 V15.92 V (132.7%)5792.3 WDrop/Amp High
500 kcmil253.4 mm²380 A7.72 V (64.35%)4.3 V12.74 V (106.15%)4633.3 WDrop/Amp High
600 kcmil304.0 mm²420 A6.44 V (53.64%)5.6 V10.62 V (88.48%)3862.1 WDrop/Amp High
750 kcmil380.0 mm²475 A5.15 V (42.91%)6.9 V8.49 V (70.79%)3089.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.86 V (32.18%)8.1 V6.37 V (53.09%)2317.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 250 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 250 feet one-way at 12V (DC), you need 11× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.35V (2.93%) and delivers 11.7V at the load.

What size aluminum wire is required for 600 amps at 250 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 6.37V (53.09%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.