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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

600 Amp Wire Size at 60 Feet (12V DC (Solar / Automotive / Marine))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 600 A load over a 60 ft (18.3 m) one-way run.

Copper Wire (≤3% Drop)3× 1000 kcmil (Parallel)506.7 mm² · Drop: 2.57%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 1.53V (12.74%)
Voltage at Load End11.7 VLoss: 0.31 V (185.4 W)
Power & Breaker (125%)7.2 kW800A Breaker Recommended

All AWG & kcmil Wire Gauges for 600 Amps at 60 Feet (12V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A225.79 V (1881.55%)0.0 V372.44 V (3103.68%)135471.9 WDrop/Amp High
12 AWG3.31 mm²20 A141.88 V (1182.37%)0.0 V234.04 V (1950.35%)85130.4 WDrop/Amp High
10 AWG5.26 mm²30 A89.28 V (744.04%)0.0 V147.28 V (1227.31%)53570.6 WDrop/Amp High
8 AWG8.37 mm²50 A56.11 V (467.58%)0.0 V92.55 V (771.29%)33665.7 WDrop/Amp High
6 AWG13.3 mm²65 A35.31 V (294.26%)0.0 V58.25 V (485.39%)21186.6 WDrop/Amp High
4 AWG21.15 mm²85 A22.21 V (185.04%)0.0 V36.63 V (305.23%)13323.0 WDrop/Amp High
3 AWG26.67 mm²100 A17.61 V (146.74%)0.0 V29.05 V (242.06%)10565.5 WDrop/Amp High
2 AWG33.62 mm²115 A13.97 V (116.41%)0.0 V23.04 V (192.02%)8381.4 WDrop/Amp High
1 AWG42.41 mm²130 A11.07 V (92.28%)0.9 V18.27 V (152.22%)6644.2 WDrop/Amp High
1/0 AWG53.49 mm²150 A8.78 V (73.17%)3.2 V14.48 V (120.69%)5267.9 WDrop/Amp High
2/0 AWG67.43 mm²175 A6.96 V (58.04%)5.0 V11.49 V (95.74%)4178.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A5.52 V (46.04%)6.5 V9.11 V (75.94%)3314.7 WDrop/Amp High
4/0 AWG107.2 mm²230 A4.38 V (36.51%)7.6 V7.23 V (60.22%)2628.6 WDrop/Amp High
250 kcmil126.7 mm²255 A3.71 V (30.89%)8.3 V6.11 V (50.95%)2224.0 WDrop/Amp High
300 kcmil152.0 mm²285 A3.09 V (25.75%)8.9 V5.1 V (42.47%)1853.8 WDrop/Amp High
350 kcmil177.3 mm²310 A2.65 V (22.07%)9.4 V4.37 V (36.41%)1589.3 WDrop/Amp High
400 kcmil202.7 mm²335 A2.32 V (19.31%)9.7 V3.82 V (31.85%)1390.1 WDrop/Amp High
500 kcmil253.4 mm²380 A1.85 V (15.44%)10.1 V3.06 V (25.48%)1112.0 WDrop/Amp High
600 kcmil304.0 mm²420 A1.54 V (12.87%)10.5 V2.55 V (21.24%)926.9 WDrop/Amp High
750 kcmil380.0 mm²475 A1.24 V (10.3%)10.8 V2.04 V (16.99%)741.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A0.93 V (7.72%)11.1 V1.53 V (12.74%)556.1 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 600 amps at 60 feet (12V)?

To stay within the NEC recommended 3% maximum voltage drop for a 600A load over 60 feet one-way at 12V (DC), you need 3× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.31V (2.57%) and delivers 11.7V at the load.

What size aluminum wire is required for 600 amps at 60 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 1.53V (12.74%).

What breaker size is needed for a 600A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (600A × 1.25 = 750.0A), which corresponds to a standard 800A circuit breaker.