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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

650 Amp Wire Size at 100 Feet (240V Three-Phase (US Industrial Delta))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 650 A load over a 100 ft (30.5 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.3%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 2.39V (1.0%)
Voltage at Load End239.3 VLoss: 0.72 V (815.8 W)
Power & Breaker (125%)270.2 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 650 Amps at 100 Feet (240V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A353.05 V (147.11%)0.0 V582.37 V (242.65%)397478.2 WDrop/Amp High
12 AWG3.31 mm²20 A221.86 V (92.44%)18.1 V365.96 V (152.48%)249774.9 WDrop/Amp High
10 AWG5.26 mm²30 A139.61 V (58.17%)100.4 V230.29 V (95.95%)157177.7 WDrop/Amp High
8 AWG8.37 mm²50 A87.74 V (36.56%)152.3 V144.72 V (60.3%)98776.0 WDrop/Amp High
6 AWG13.3 mm²65 A55.21 V (23.01%)184.8 V91.08 V (37.95%)62162.0 WDrop/Amp High
4 AWG21.15 mm²85 A34.72 V (14.47%)205.3 V57.27 V (23.86%)39090.1 WDrop/Amp High
3 AWG26.67 mm²100 A27.53 V (11.47%)212.5 V45.42 V (18.92%)30999.4 WDrop/Amp High
2 AWG33.62 mm²115 A21.84 V (9.1%)218.2 V36.03 V (15.01%)24591.2 WDrop/Amp High
1 AWG42.41 mm²130 A17.32 V (7.21%)222.7 V28.56 V (11.9%)19494.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A13.73 V (5.72%)226.3 V22.65 V (9.44%)15456.2 WDrop/Amp High
2/0 AWG67.43 mm²175 A10.89 V (4.54%)229.1 V17.96 V (7.49%)12260.9 WDrop/Amp High
3/0 AWG85.01 mm²200 A8.64 V (3.6%)231.4 V14.25 V (5.94%)9725.4 WDrop/Amp High
4/0 AWG107.2 mm²230 A6.85 V (2.85%)233.1 V11.3 V (4.71%)7712.3 WDrop/Amp High
250 kcmil126.7 mm²255 A5.8 V (2.41%)234.2 V9.56 V (3.98%)6525.3 WDrop/Amp High
300 kcmil152.0 mm²285 A4.83 V (2.01%)235.2 V7.97 V (3.32%)5439.2 WDrop/Amp High
350 kcmil177.3 mm²310 A4.14 V (1.73%)235.9 V6.83 V (2.85%)4663.0 WDrop/Amp High
400 kcmil202.7 mm²335 A3.62 V (1.51%)236.4 V5.98 V (2.49%)4078.7 WDrop/Amp High
500 kcmil253.4 mm²380 A2.9 V (1.21%)237.1 V4.78 V (1.99%)3262.6 WDrop/Amp High
600 kcmil304.0 mm²420 A2.42 V (1.01%)237.6 V3.98 V (1.66%)2719.6 WDrop/Amp High
750 kcmil380.0 mm²475 A1.93 V (0.81%)238.1 V3.19 V (1.33%)2175.7 WDrop/Amp High
1000 kcmil506.7 mm²545 A1.45 V (0.6%)238.6 V2.39 V (1.0%)1631.6 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 650 amps at 100 feet (240V)?

To stay within the NEC recommended 3% maximum voltage drop for a 650A load over 100 feet one-way at 240V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 0.72V (0.3%) and delivers 239.3V at the load.

What size aluminum wire is required for 650 amps at 100 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 2.39V (1.0%).

What breaker size is needed for a 650A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (650A × 1.25 = 812.5A), which corresponds to a standard 1000A circuit breaker.