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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

80 Amp Wire Size at 200 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 80 A load over a 200 ft (61.0 m) one-way run.

Copper Wire (≤3% Drop)2 AWG33.62 mm² · Drop: 2.58%
Aluminum Wire (≤3% Drop)1/0 AWGDrop: 5.57V (2.68%)
Voltage at Load End202.6 VLoss: 5.38 V (745.0 W)
Power & Breaker (125%)28.82 kW100A Breaker Recommended

All AWG & kcmil Wire Gauges for 80 Amps at 200 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A86.91 V (41.78%)121.1 V143.35 V (68.92%)12041.9 WDrop/Amp High
12 AWG3.31 mm²20 A54.61 V (26.26%)153.4 V90.08 V (43.31%)7567.1 WDrop/Amp High
10 AWG5.26 mm²30 A34.37 V (16.52%)173.6 V56.69 V (27.25%)4761.8 WDrop/Amp High
8 AWG8.37 mm²50 A21.6 V (10.38%)186.4 V35.62 V (17.13%)2992.5 WDrop/Amp High
6 AWG13.3 mm²65 A13.59 V (6.53%)194.4 V22.42 V (10.78%)1883.3 WDrop/Amp High
4 AWG21.15 mm²85 A8.55 V (4.11%)199.5 V14.1 V (6.78%)1184.3 W~ ≤5%
3 AWG26.67 mm²100 A6.78 V (3.26%)201.2 V11.18 V (5.38%)939.2 W~ ≤5%
2 AWG33.62 mm²115 A5.38 V (2.58%)202.6 V8.87 V (4.26%)745.0 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A4.26 V (2.05%)203.7 V7.03 V (3.38%)590.6 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A3.38 V (1.62%)204.6 V5.57 V (2.68%)468.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A2.68 V (1.29%)205.3 V4.42 V (2.13%)371.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A2.13 V (1.02%)205.9 V3.51 V (1.69%)294.6 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A1.69 V (0.81%)206.3 V2.78 V (1.34%)233.6 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A1.43 V (0.69%)206.6 V2.35 V (1.13%)197.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A1.19 V (0.57%)206.8 V1.96 V (0.94%)164.8 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A1.02 V (0.49%)207.0 V1.68 V (0.81%)141.3 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.89 V (0.43%)207.1 V1.47 V (0.71%)123.6 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.71 V (0.34%)207.3 V1.18 V (0.57%)98.8 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.59 V (0.29%)207.4 V0.98 V (0.47%)82.4 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.48 V (0.23%)207.5 V0.78 V (0.38%)65.9 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.36 V (0.17%)207.6 V0.59 V (0.28%)49.4 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 80 amps at 200 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 80A load over 200 feet one-way at 208V (3-Phase), you need 2 AWG copper wire. This produces a voltage drop of 5.38V (2.58%) and delivers 202.6V at the load.

What size aluminum wire is required for 80 amps at 200 feet?

Using aluminum conductors (75°C rating), you should use 1/0 AWG to maintain voltage drop at 5.57V (2.68%).

What breaker size is needed for a 80A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (80A × 1.25 = 100.0A), which corresponds to a standard 100A circuit breaker.