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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 150 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 150 ft (45.7 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.65%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 4.41V (2.12%)
Voltage at Load End206.7 VLoss: 1.34 V (1853.7 W)
Power & Breaker (125%)288.21 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 150 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A651.79 V (313.36%)0.0 V1075.15 V (516.9%)903145.8 WDrop/Amp High
12 AWG3.31 mm²20 A409.58 V (196.92%)0.0 V675.62 V (324.82%)567535.8 WDrop/Amp High
10 AWG5.26 mm²30 A257.74 V (123.91%)0.0 V425.15 V (204.4%)357137.5 WDrop/Amp High
8 AWG8.37 mm²50 A161.97 V (77.87%)46.0 V267.18 V (128.45%)224437.7 WDrop/Amp High
6 AWG13.3 mm²65 A101.93 V (49.01%)106.1 V168.14 V (80.84%)141243.9 WDrop/Amp High
4 AWG21.15 mm²85 A64.1 V (30.82%)143.9 V105.74 V (50.83%)88820.0 WDrop/Amp High
3 AWG26.67 mm²100 A50.83 V (24.44%)157.2 V83.85 V (40.31%)70436.6 WDrop/Amp High
2 AWG33.62 mm²115 A40.32 V (19.39%)167.7 V66.52 V (31.98%)55875.8 WDrop/Amp High
1 AWG42.41 mm²130 A31.97 V (15.37%)176.0 V52.73 V (25.35%)44294.8 WDrop/Amp High
1/0 AWG53.49 mm²150 A25.35 V (12.19%)182.7 V41.81 V (20.1%)35119.5 WDrop/Amp High
2/0 AWG67.43 mm²175 A20.11 V (9.67%)187.9 V33.16 V (15.94%)27859.2 WDrop/Amp High
3/0 AWG85.01 mm²200 A15.95 V (7.67%)192.1 V26.31 V (12.65%)22097.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A12.65 V (6.08%)195.4 V20.86 V (10.03%)17523.7 WDrop/Amp High
250 kcmil126.7 mm²255 A10.7 V (5.14%)197.3 V17.65 V (8.49%)14826.7 WDrop/Amp High
300 kcmil152.0 mm²285 A8.92 V (4.29%)199.1 V14.71 V (7.07%)12358.8 WDrop/Amp High
350 kcmil177.3 mm²310 A7.65 V (3.68%)200.4 V12.61 V (6.06%)10595.3 WDrop/Amp High
400 kcmil202.7 mm²335 A6.69 V (3.22%)201.3 V11.03 V (5.3%)9267.6 WDrop/Amp High
500 kcmil253.4 mm²380 A5.35 V (2.57%)202.6 V8.83 V (4.24%)7413.4 WDrop/Amp High
600 kcmil304.0 mm²420 A4.46 V (2.14%)203.5 V7.36 V (3.54%)6179.4 WDrop/Amp High
750 kcmil380.0 mm²475 A3.57 V (1.72%)204.4 V5.89 V (2.83%)4943.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A2.68 V (1.29%)205.3 V4.41 V (2.12%)3707.4 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 150 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 150 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.34V (0.65%) and delivers 206.7V at the load.

What size aluminum wire is required for 800 amps at 150 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 4.41V (2.12%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.