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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

800 Amp Wire Size at 175 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 800 A load over a 175 ft (53.3 m) one-way run.

Copper Wire (≤3% Drop)2× 1000 kcmil (Parallel)506.7 mm² · Drop: 0.75%
Aluminum Wire (≤3% Drop)1000 kcmilDrop: 5.15V (2.48%)
Voltage at Load End206.4 VLoss: 1.56 V (2162.7 W)
Power & Breaker (125%)288.21 kW1000A Breaker Recommended

All AWG & kcmil Wire Gauges for 800 Amps at 175 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A760.42 V (365.59%)0.0 V1254.34 V (603.05%)1053670.2 WDrop/Amp High
12 AWG3.31 mm²20 A477.85 V (229.73%)0.0 V788.23 V (378.95%)662125.1 WDrop/Amp High
10 AWG5.26 mm²30 A300.7 V (144.57%)0.0 V496.01 V (238.47%)416660.4 WDrop/Amp High
8 AWG8.37 mm²50 A188.97 V (90.85%)19.0 V311.71 V (149.86%)261844.0 WDrop/Amp High
6 AWG13.3 mm²65 A118.92 V (57.17%)89.1 V196.17 V (94.31%)164784.5 WDrop/Amp High
4 AWG21.15 mm²85 A74.78 V (35.95%)133.2 V123.36 V (59.31%)103623.4 WDrop/Amp High
3 AWG26.67 mm²100 A59.31 V (28.51%)148.7 V97.83 V (47.03%)82176.0 WDrop/Amp High
2 AWG33.62 mm²115 A47.05 V (22.62%)161.0 V77.6 V (37.31%)65188.4 WDrop/Amp High
1 AWG42.41 mm²130 A37.29 V (17.93%)170.7 V61.52 V (29.58%)51677.3 WDrop/Amp High
1/0 AWG53.49 mm²150 A29.57 V (14.22%)178.4 V48.78 V (23.45%)40972.8 WDrop/Amp High
2/0 AWG67.43 mm²175 A23.46 V (11.28%)184.5 V38.69 V (18.6%)32502.4 WDrop/Amp High
3/0 AWG85.01 mm²200 A18.61 V (8.95%)189.4 V30.69 V (14.76%)25780.9 WDrop/Amp High
4/0 AWG107.2 mm²230 A14.75 V (7.09%)193.2 V24.34 V (11.7%)20444.3 WDrop/Amp High
250 kcmil126.7 mm²255 A12.48 V (6.0%)195.5 V20.59 V (9.9%)17297.8 WDrop/Amp High
300 kcmil152.0 mm²285 A10.41 V (5.0%)197.6 V17.16 V (8.25%)14418.6 WDrop/Amp High
350 kcmil177.3 mm²310 A8.92 V (4.29%)199.1 V14.72 V (7.07%)12361.2 WDrop/Amp High
400 kcmil202.7 mm²335 A7.8 V (3.75%)200.2 V12.87 V (6.19%)10812.2 WDrop/Amp High
500 kcmil253.4 mm²380 A6.24 V (3.0%)201.8 V10.3 V (4.95%)8648.9 WDrop/Amp High
600 kcmil304.0 mm²420 A5.2 V (2.5%)202.8 V8.58 V (4.13%)7209.3 WDrop/Amp High
750 kcmil380.0 mm²475 A4.16 V (2.0%)203.8 V6.87 V (3.3%)5767.5 WDrop/Amp High
1000 kcmil506.7 mm²545 A3.12 V (1.5%)204.9 V5.15 V (2.48%)4325.3 WDrop/Amp High

Frequently Asked Engineering Questions

What size copper wire do I need for 800 amps at 175 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 800A load over 175 feet one-way at 208V (3-Phase), you need 2× 1000 kcmil (Parallel) copper wire. This produces a voltage drop of 1.56V (0.75%) and delivers 206.4V at the load.

What size aluminum wire is required for 800 amps at 175 feet?

Using aluminum conductors (75°C rating), you should use 1000 kcmil to maintain voltage drop at 5.15V (2.48%).

What breaker size is needed for a 800A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (800A × 1.25 = 1000.0A), which corresponds to a standard 1000A circuit breaker.