⚡ Cu ρ (75°C): 0.0214 Ω·mm²/m 🔌 NEC / IEC Standards: NFPA 70 & IEC 60364 🇺🇸 US Grid Avg: $0.175/kWh 🇩🇪 DE Grid Avg: €0.345/kWh 🇸🇪 SE Elpris: 1.54 SEK/kWh 🇳🇴 NO Strøm: 1.17 NOK/kWh 🔩 Copper Ref: $9,650/t (2026-10-24)
⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

550 Amp Cable Size at 25 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 550 A over 25 m (82.0 ft).

Copper Cable (≤3% Drop)2× 400 mm²Drop: 0.73V (1.53%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 2.43V (5.06%)
Voltage at Load47.3 VLine Loss: 404.6 W
Max Power & Breaker26.4 kW600A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 550A at 25m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A392.33 V (817.36%)0.0 V647.17 V (1348.26%)215783.3 WDrop High
2.5 mm²24 A18 A235.4 V (490.42%)0.0 V388.3 V (808.96%)129470.0 WDrop High
4 mm²32 A25 A147.12 V (306.51%)0.0 V242.69 V (505.6%)80918.7 WDrop High
6 mm²41 A32 A98.08 V (204.34%)0.0 V161.79 V (337.07%)53945.8 WDrop High
10 mm²57 A44 A58.85 V (122.6%)0.0 V97.07 V (202.24%)32367.5 WDrop High
16 mm²76 A59 A36.78 V (76.63%)11.2 V60.67 V (126.4%)20229.7 WDrop High
25 mm²101 A78 A23.54 V (49.04%)24.5 V38.83 V (80.9%)12947.0 WDrop High
35 mm²125 A97 A16.81 V (35.03%)31.2 V27.74 V (57.78%)9247.9 WDrop High
50 mm²151 A118 A11.77 V (24.52%)36.2 V19.41 V (40.45%)6473.5 WDrop High
70 mm²192 A150 A8.41 V (17.51%)39.6 V13.87 V (28.89%)4623.9 WDrop High
95 mm²232 A181 A6.19 V (12.91%)41.8 V10.22 V (21.29%)3407.1 WDrop High
120 mm²269 A210 A4.9 V (10.22%)43.1 V8.09 V (16.85%)2697.3 WDrop High
150 mm²309 A241 A3.92 V (8.17%)44.1 V6.47 V (13.48%)2157.8 WDrop High
185 mm²353 A275 A3.18 V (6.63%)44.8 V5.25 V (10.93%)1749.6 WDrop High
240 mm²415 A324 A2.45 V (5.11%)45.5 V4.04 V (8.43%)1348.6 WDrop High
300 mm²477 A372 A1.96 V (4.09%)46.0 V3.24 V (6.74%)1078.9 WDrop High
400 mm²570 A445 A1.47 V (3.07%)46.5 V2.43 V (5.06%)809.2 W~ ≤5%

FAQ — 550 Amp Cable Size at 25 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 550A at 25 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 2× 400 mm² copper cable for 550A over 25m at 48V (voltage drop: 0.73V or 1.53%).

What is the power capacity of 550A at 48V?

At unity power factor, 550A at 48V supports 26.4 kW with a standard 600A circuit breaker.