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⚡ IEC 60364-5-52 · DIN VDE · NEK 400 · SS 436 40 00

80 Amp Cable Size at 90 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

IEC 60364-5-52 metric conductor sizing (mm²), voltage drop, and power loss calculation for 80 A over 90 m (295.3 ft).

Copper Cable (≤3% Drop)240 mm²Drop: 1.28V (2.67%)
Aluminum Cable (≤3% Drop)400 mm²Drop: 1.27V (2.65%)
Voltage at Load46.7 VLine Loss: 102.7 W
Max Power & Breaker3.84 kW80A MCB/MCCB

IEC 60364 Cable Cross-Section Table (1.5 mm² – 400 mm²) for 80A at 90m

Cross-Section (mm²)Cu AmpacityAl Ampacity Cu Voltage DropLoad VoltageAl Voltage DropPower LossStatus
1.5 mm²16 A12 A205.44 V (428.0%)0.0 V338.88 V (706.0%)16435.2 WDrop High
2.5 mm²24 A18 A123.26 V (256.8%)0.0 V203.33 V (423.6%)9861.1 WDrop High
4 mm²32 A25 A77.04 V (160.5%)0.0 V127.08 V (264.75%)6163.2 WDrop High
6 mm²41 A32 A51.36 V (107.0%)0.0 V84.72 V (176.5%)4108.8 WDrop High
10 mm²57 A44 A30.82 V (64.2%)17.2 V50.83 V (105.9%)2465.3 WDrop High
16 mm²76 A59 A19.26 V (40.12%)28.7 V31.77 V (66.19%)1540.8 WDrop High
25 mm²101 A78 A12.33 V (25.68%)35.7 V20.33 V (42.36%)986.1 WDrop High
35 mm²125 A97 A8.8 V (18.34%)39.2 V14.52 V (30.26%)704.4 WDrop High
50 mm²151 A118 A6.16 V (12.84%)41.8 V10.17 V (21.18%)493.1 WDrop High
70 mm²192 A150 A4.4 V (9.17%)43.6 V7.26 V (15.13%)352.2 WDrop High
95 mm²232 A181 A3.24 V (6.76%)44.8 V5.35 V (11.15%)259.5 WDrop High
120 mm²269 A210 A2.57 V (5.35%)45.4 V4.24 V (8.82%)205.4 WDrop High
150 mm²309 A241 A2.05 V (4.28%)45.9 V3.39 V (7.06%)164.4 W~ ≤5%
185 mm²353 A275 A1.67 V (3.47%)46.3 V2.75 V (5.72%)133.3 W~ ≤5%
240 mm²415 A324 A1.28 V (2.67%)46.7 V2.12 V (4.41%)102.7 W✓ OK (≤3%)
300 mm²477 A372 A1.03 V (2.14%)47.0 V1.69 V (3.53%)82.2 W✓ OK (≤3%)
400 mm²570 A445 A0.77 V (1.6%)47.2 V1.27 V (2.65%)61.6 W✓ OK (≤3%)

FAQ — 80 Amp Cable Size at 90 Meters (48V DC (LiFePO4 Battery Bank / Telecom))

What mm² cable size is required for 80A at 90 meters (48V)?

According to IEC 60364-5-52 ampacity and the 3% maximum voltage drop standard, you need 240 mm² copper cable for 80A over 90m at 48V (voltage drop: 1.28V or 2.67%).

What is the power capacity of 80A at 48V?

At unity power factor, 80A at 48V supports 3.84 kW with a standard 80A circuit breaker.