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🇺🇸 NEC NFPA 70 · Table 310.16 (75°C) · Voltage Drop Analysis

10 Amp Wire Size at 500 Feet (208V Three-Phase (US Commercial Wye))

Complete conductor sizing, Ohm's law voltage drop, $I^2R$ line power loss, and circuit breaker specification for a 10 A load over a 500 ft (152.4 m) one-way run.

Copper Wire (≤3% Drop)6 AWG13.3 mm² · Drop: 2.04%
Aluminum Wire (≤3% Drop)4 AWGDrop: 4.41V (2.12%)
Voltage at Load End203.8 VLoss: 4.25 V (73.6 W)
Power & Breaker (125%)3.6 kW13A Breaker Recommended

All AWG & kcmil Wire Gauges for 10 Amps at 500 Feet (208V)

Wire GaugeMetric AreaNEC 75°C Cu Ampacity Copper Voltage DropLoad VoltageAluminum DropLine Loss ($I^2R$)NEC Status
14 AWG2.08 mm²15 A27.16 V (13.06%)180.8 V44.8 V (21.54%)470.4 WDrop/Amp High
12 AWG3.31 mm²20 A17.07 V (8.2%)190.9 V28.15 V (13.53%)295.6 WDrop/Amp High
10 AWG5.26 mm²30 A10.74 V (5.16%)197.3 V17.71 V (8.52%)186.0 WDrop/Amp High
8 AWG8.37 mm²50 A6.75 V (3.24%)201.3 V11.13 V (5.35%)116.9 W~ ≤5%
6 AWG13.3 mm²65 A4.25 V (2.04%)203.8 V7.01 V (3.37%)73.6 W✓ PASS (≤3%)
4 AWG21.15 mm²85 A2.67 V (1.28%)205.3 V4.41 V (2.12%)46.3 W✓ PASS (≤3%)
3 AWG26.67 mm²100 A2.12 V (1.02%)205.9 V3.49 V (1.68%)36.7 W✓ PASS (≤3%)
2 AWG33.62 mm²115 A1.68 V (0.81%)206.3 V2.77 V (1.33%)29.1 W✓ PASS (≤3%)
1 AWG42.41 mm²130 A1.33 V (0.64%)206.7 V2.2 V (1.06%)23.1 W✓ PASS (≤3%)
1/0 AWG53.49 mm²150 A1.06 V (0.51%)206.9 V1.74 V (0.84%)18.3 W✓ PASS (≤3%)
2/0 AWG67.43 mm²175 A0.84 V (0.4%)207.2 V1.38 V (0.66%)14.5 W✓ PASS (≤3%)
3/0 AWG85.01 mm²200 A0.66 V (0.32%)207.3 V1.1 V (0.53%)11.5 W✓ PASS (≤3%)
4/0 AWG107.2 mm²230 A0.53 V (0.25%)207.5 V0.87 V (0.42%)9.1 W✓ PASS (≤3%)
250 kcmil126.7 mm²255 A0.45 V (0.21%)207.6 V0.74 V (0.35%)7.7 W✓ PASS (≤3%)
300 kcmil152.0 mm²285 A0.37 V (0.18%)207.6 V0.61 V (0.29%)6.4 W✓ PASS (≤3%)
350 kcmil177.3 mm²310 A0.32 V (0.15%)207.7 V0.53 V (0.25%)5.5 W✓ PASS (≤3%)
400 kcmil202.7 mm²335 A0.28 V (0.13%)207.7 V0.46 V (0.22%)4.8 W✓ PASS (≤3%)
500 kcmil253.4 mm²380 A0.22 V (0.11%)207.8 V0.37 V (0.18%)3.9 W✓ PASS (≤3%)
600 kcmil304.0 mm²420 A0.19 V (0.09%)207.8 V0.31 V (0.15%)3.2 W✓ PASS (≤3%)
750 kcmil380.0 mm²475 A0.15 V (0.07%)207.9 V0.25 V (0.12%)2.6 W✓ PASS (≤3%)
1000 kcmil506.7 mm²545 A0.11 V (0.05%)207.9 V0.18 V (0.09%)1.9 W✓ PASS (≤3%)

Frequently Asked Engineering Questions

What size copper wire do I need for 10 amps at 500 feet (208V)?

To stay within the NEC recommended 3% maximum voltage drop for a 10A load over 500 feet one-way at 208V (3-Phase), you need 6 AWG copper wire. This produces a voltage drop of 4.25V (2.04%) and delivers 203.8V at the load.

What size aluminum wire is required for 10 amps at 500 feet?

Using aluminum conductors (75°C rating), you should use 4 AWG to maintain voltage drop at 4.41V (2.12%).

What breaker size is needed for a 10A continuous load?

Under NEC 210.20(A), continuous loads require a circuit breaker rated at 125% of the continuous current (10A × 1.25 = 12.5A), which corresponds to a standard 13A circuit breaker.